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24 November 2010 

BOOKLET MAKER INSTALLATION

4.  Remove the plastic deflector [D] from the shift tray.
5.  Install the Shift tray plate [E] on to the finisher (   x 4 counter screws from 

installation kit)

6.  Install the Exit tray plate [F] on to the finisher exit tray (   x 4 from installation 

kit).

[E]

[F]

[D]

24 November 2010

BOOKLET MAKER INSTALLATION

1.  Remove the finisher rear cover (   x 2).
2.  Open the finisher door and pull out the stapling tray.
3.  Remove black plastic covers [A] at the bottom of the finisher (   x 2).
4.  Install the docking assembly [B] in the holes under the black plastic covers [A].

NOTE: Both nuts [C], installed on the docking assembly, have different 

5.  Secure the docking assembly with the two nuts [C], using the multi tool.
Mounted correctly, there should be less than 1mm play in the Docking assembly.

NOTE: The Multi tool ( 

 3.2 ) is located behind the rear cover of the Book-

let maker (   x 5).

NOTE: Make sure to fit the nuts in the correct position. The bigger diam-

[A]

[B]

[C]

[D]

[E]

[F]

[G]

24 November 2010 

BOOKLET MAKER INSTALLATION

Check the quantity and condition of the accessories in the box against the following list:

A.  Stepper PCB (960-104497C-UL) .........................................  1
B.  Vendor PCB (960-104195C-UL) ..........................................  1
C.  Mounting components ..........................................................  1
D.  Exit Sensor Cable (102-105108A-UL) ..................................  1
E.  Lift Motor Cable (102-105169A-UL) .....................................  1
F.  Vendor interface (102-105504-UL) .......................................  1
G. UI Cable (102-105505-UL) ...................................................  1
H.  UI to Vendor Cable (102-105194A-UL) ................................  1
I.  Shift Tray PCB - Vendor PCB Cable (102-105061-UL)  .......  1
J.  Vendor Cable (102-105059-UL) ...........................................  1
K.  BMX1 interface Cable (770021-UL) .....................................  1

[A]

[B]

[C]

[D]

[E]

[F]

[G]

[H]

[I]

[J]

[K]

24 November 2010

BOOKLET MAKER INSTALLATION

1.  Remove the rear cover of the FNX5 as described in B of the FNX5 service 

manual.

2.  Locate and remove the Shift Tray Exit Motor (M01 Page 6-1 and 3-7 FNX5 

Service Manual).

Remove:
• Shift tray jogger unit (

8. SHIFT TRAY JOGGER UNIT  -A.)

• Remove the door and left inner cover. (

1. COVERS -A.)

[A] Remove the left upper cover (  x 2, 

  x 2).

[B] Remove the rear cover (  x 2).
[C] Remove the left lower cover (  x 4).

[A]

[B]

[C]

[D]

[E]

[F]

[G]

[H]

M01

Shift Tray Exit Motor

M02

Shift Tray Lift Motor

M04

Stapler Exit Motor

M05

Upper Tray Exit Motor

M10

Pre-Stack Transport Motor

M27

Upper Transport Motor

M28

Lower Transport Motor

M27

M05

M02

M01

M04

M10

M28

• Rear cover (

1. COVERS -D.)

[A] Shift tray exit motor bracket 

(  x2, 

 x1, 

 X1, Timing belt x1)

[B] Shift tray exit motor (  x2)

(2)

Shift Tray Lift Motor

[B]

[A]