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Model
MX-BMX1
Pages
127
Size
22.28 MB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / Booklet Maker - (MX-BMX1)
File
mx-bmx1.pdf
Date
PREV: Sharp MX-BM50 (serv.man16) Service Manual / Technical Bulletin

Sharp MX-BMX1 Service Manual ▷ View online

IX
 
20 October 2010 
3.6.8  FOLD ROLLER MOTOR M6 ......................................................... 3-59
3.6.9  FOLD TRANSMISSION GEAR ASSEMBLYS ............................... 3-61
3.6.10 FOLD DISTANCE BRACKET ........................................................ 3-62
3.6.11  UPPER FOLDER ROLLER ........................................................... 3-63
3.6.12 LOWER FOLDER ROLLER .......................................................... 3-65
3.6.13 OUTFEED SENSOR ..................................................................... 3-67
3.7  PCB ....................................................................................................... 3-69
3.7.1  MD3DC PCB “H” ........................................................................... 3-69
3.7.2  UPPER MD6DC PCB ”B” .............................................................. 3-70
3.7.3  LOWER MD6DC PCB ”C” ............................................................. 3-71
3.7.4  INTERLOCK PCB ”D” ................................................................... 3-72
3.7.5  CPU PCB AND COPIER INTERFACE PCB ”A” ............................ 3-73
3.7.6  ADDON PCB ”F” ........................................................................... 3-75
3.7.7  LCD PANEL ................................................................................... 3-76
3.8  STACKER .............................................................................................. 3-77
3.8.1  STACKER MODULE ..................................................................... 3-77
3.8.2  STACKER MOTOR M1 ................................................................. 3-78
3.9  BOOKLET QUALITY ADJUSTMENT ..................................................... 3-79
3.9.1  STAPLE STOP GATE PARALLELISM .......................................... 3-79
3.9.2  SIDE GUIDE PARALLELISM ........................................................ 3-81
3.9.3  STAPLE POSITION TO CLINCHER ............................................. 3-82
3.9.4  STAPLER PRESSURE ................................................................. 3-85
3.9.5  CLINCHER POINTS HEIGHT ....................................................... 3-86
3.9.6  CLINCHER PRESSURE ............................................................... 3-87
3.9.7  STAPLE AND FOLD POSITION .................................................... 3-89
3.9.8  FOLD SKEW ................................................................................. 3-91
3.9.9  STAPLE POSITION ON SQUARE FORMED SPINE .................... 3-92
3.10 POWER REQUIREMENTS ................................................................... 3-93
3.10.1 TAPPING THE TRANSFORMER .................................................. 3-93
4. TROUBLESHOOTING
4.1  FAULT CODE DESCRIPITIONS.............................................................. 4-1
4.2  BLOWN FUSE CONDITIONS ............................................................... 4-33
4.3  LEDS ..................................................................................................... 4-35
4.4  TEST POINTS ....................................................................................... 4-41
5. SERVICE TABLES
5.1  SERVICE PROGRAM MODE .................................................................. 5-1
5.1.1  SERVICE PROGRAM MODE OPERATIONS ................................. 5-1
5.1.2  SERVICE PROGRAM MODE TABLES ........................................... 5-4
Check Motors and function ......................................................................... 5-4
5.1.3  EEPROM RESET .......................................................................... 5-12
5.2  SOFTWARE DOWNLOAD .................................................................... 5-13
5.2.1  Downloading to upper PCB MD6DC B in Booklet maker. ............. 5-13
5.2.2  Downloading to lower PCB MD6DC C in the Booklet maker. ....... 5-14
5.2.3  Downloading to PCB CPU in Booklet maker. ................................ 5-15
5.2.4  Downloading to lower PCB MD3DC H in the Booklet maker. ....... 5-16
X
 
20 October 2010
5.2.5  Downloading to PCB MD6DC A in Trimmer. ................................. 5-17
5.2.6  Downloading to PCB MD6DC D in Book Folder. ........................... 5-18
5.3  SELF-DIAGNOSTIC MODE .................................................................. 5-19
5.3.1  RUN TIME DIAGNOSTICS ........................................................... 5-19
5.3.2  POWER ON SELF TEST .............................................................. 5-19
5.3.3  DETAILED SELF-DIAGNOSTIC MODE ........................................ 5-20
5.4 
PAPER SIZE RESET .................................................................... 5-21
5.5  CF SERVICE ......................................................................................... 5-25
5.6  BF SERVICE ......................................................................................... 5-27
6. DETAILED SECTION DESCRIPTIONS
6.1  ELECTRICAL COMPONENT LIST .......................................................... 6-1
6.1.1  FRONT VIEW .................................................................................. 6-3
6.1.2  REAR VIEW .................................................................................... 6-4
6.1.3  CONNECTOR VIEW ....................................................................... 6-5
6.1.4  OUTFEED UPPER VIEW ............................................................... 6-6
6.1.5  OUTFEED LOWER VIEW ............................................................... 6-7
6.1.6  INFEED UPPER VIEW ................................................................... 6-8
6.1.7  INFEED LOWER VIEW ................................................................... 6-9
6.1.8  INFEED MODULE VIEW .............................................................. 6-10
6.1.9  STACKER MODULE VIEW ........................................................... 6-11
6.2  BOARD STRUCTURE ........................................................................... 6-13
6.2.1  BLOCK DIAGRAM ........................................................................ 6-13
6.2.2  CONTROLLER CPU ..................................................................... 6-14
6.2.3  CONTROLLER MD6DC ................................................................ 6-15
6.2.4  CONTROLLER MD3DC ................................................................ 6-17
6.2.4  CONTROLLER MD3DC, CONTINUES ......................................... 6-18
6.3  BOOKLET MAKING PROCESS ............................................................ 6-19
6.3.1  PRINCIPLE OF OPERATION ....................................................... 6-19
6.3.2  SIZE ADJUSTMENT ..................................................................... 6-23
SPECIFICATIONS
MAJOR SPECIFICATIONS........................................................................Spec-1
QUALITY SPECIFICATIONS .....................................................................Spec-1
ATTACHEMENT TO COPIERS/PRINTERS ..............................................Spec-2
PERIPHERALS SPECIFICATION .............................................................Spec-3
COVER FEEDER MX-CFX3 .................................................................Spec-3
TRIMMER MX-TMX1 ............................................................................Spec-3
BOOK FOLDER MX-FDX2 ...................................................................Spec-4
WIRING
Booklet Maker ...............................................................................................Wir-1
XI
 
20 October 2010 
PERIPHERALS
COVER FEEDER MX-CFX3
1  INSTALLATION PROCEDURE
1.1  INSTALLATION PROCEDURE .......................................................... CF-1-1
2  PREVENTIVE MAINTENANCE SCHEDULE
2.1  PREVENTIVE MAINTENANCE SCHEDULE .................................... CF-2-1
3. REPLACEMENT AND ADJUSTMENT
3.1  COVER FEEDER .............................................................................. CF-3-1
3.1.1  REMOVE COMPLETE UNIT ..................................................... CF-3-1
3.2  AREA F .............................................................................................. CF-3-5
3.2.1  EMPTY BIN SENSOR Q31 ....................................................... CF-3-5
3.2.2  PAPER WIDTH SENSOR Q38 .................................................. CF-3-6
3.2.3  FEED ROLLER ASSY AND PAPER SEPARATOR PAD ........... CF-3-7
3.2.4  FEED MOTOR M15 .................................................................. CF-3-8
3.2.5  PAPER BIN LOW SENSOR Q33 .............................................. CF-3-9
3.2.6  DRIVE MOTOR M16 ASSEMBLY ........................................... CF-3-10
3.2.7  DRIVE SHAFT ASSEMBLY ..................................................... CF-3-11
3.2.8  PINCH ROLL SHAFT ASSEMBLY .......................................... CF-3-12
3.2.9  PAPER PATH / DSD DETECTION SENSOR Q30 .................. CF-3-13
3.2.10 PAPER POSITIONING SENSOR Q32 .................................... CF-3-14
3.2.11  UPPER PAPER PATH ............................................................. CF-3-15
3.2.12 BLOWER MOTOR M17 / M18 ................................................ CF-3-16
4. TROUBLESHOOTING
4.1  FAULT CODE DESCRIPTIONS......................................................... CF-4-1
5  SERVICE TABLES
5.1  SERVICE TABLES ............................................................................. CF-5-1
6. DETAILED SECTION DESCRIPTIONS
6.1  ELECTRICAL COMPONENT LIST .................................................... CF-6-1
6.1.1  REAR VIEW .............................................................................. CF-6-2
6.1.2  OUTFEED VIEW ....................................................................... CF-6-3
6.2  COVER FEEDING PROCESS .......................................................... CF-6-5
6.2.1  PRINCIPLE OF OPERATION ................................................... CF-6-5
SPECIFICATIONS
SPECIFICATIONS ...............................................................................CF-Spec-1
WIRING
Cover Feeder ..........................................................................................CF-Wir-1
XII
 
20 October 2010
PERIPHERALS
TRIMMER MX-TMX1
1  INSTALLATION PROCEDURE
1.1  INSTALLATION PROCEDURE .......................................................... TR-1-1
2  PREVENTIVE MAINTENANCE SCHEDULE
2.1  PREVENTIVE MAINTENANCE SCHEDULE .................................... TR-2-1
3. REPLACEMENT AND ADJUSTMENT
3.1  COVERS ............................................................................................ TR-3-1
3.1.1  FRONT AND REAR COVER ..................................................... TR-3-1
3.1.2  TOP COVER ............................................................................. TR-3-2
3.1.3  BLOWER MOTOR M5 / M6 ...................................................... TR-3-3
3.1.4  INFEED COVER ....................................................................... TR-3-4
3.1.5  LOCKING BRACKET ................................................................ TR-3-5
3.1.6  UPPER OUTFEED COVER ...................................................... TR-3-6
3.1.7  INTERLOCK SWITCH S9 &S10 ............................................... TR-3-7
3.1.8  LOWER OUTFEED COVER ..................................................... TR-3-8
3.1.9  PROTECTION COVER ............................................................. TR-3-9
3.1.10 INTERLOCK MECHANISM ..................................................... TR-3-10
3.2  AREA C ............................................................................................ TR-3-11
3.2.1  INFEED SENSOR Q13 ........................................................... TR-3-11
3.2.2  CONTROL SWITCH S2 .......................................................... TR-3-12
3.2.3  CONTROL SWITCH S3 .......................................................... TR-3-13
3.2.4  TRANSPORT MOTOR M1 ...................................................... TR-3-14
3.2.5  TRANSPORT BELT SENSOR Q4 ........................................... TR-3-15
3.2.6  TRIM KNIFE MOTOR M2 ........................................................ TR-3-16
3.2.7  TRIM KNIFE HOME POSTITON SENSOR Q5 ....................... TR-3-17
3.2.8  TRIM KNIFE ............................................................................ TR-3-18
3.2.9  PAPER PATH & OUTFEED SENSOR Q6 ............................... TR-3-24
3.2.10 STOP GATE CARRIAGE ........................................................ TR-3-25
3.2.11 STOP GATE MOTOR M3 & SENSOR Q7 ............................... TR-3-26
3.2.12 LENGTH ADJUSTMENT MOTOR M4 & SENSOR Q12 ......... TR-3-27
3.2.13 LENGTH ADJUSTMENT HOME POSITION SWITCH S11 .... TR-3-28
3.2.14 LOWER OUTFEED BELTS ..................................................... TR-3-29
3.2.15 UPPER OUTFEED BELTS ...................................................... TR-3-30
3.2.16 TRIM BIN FULL SENSOR Q8 ................................................. TR-3-31
3.2.17 TRANSMISSION CHAIN ......................................................... TR-3-32
3.2.18 KNIFE SUPPORT CHAIN ....................................................... TR-3-33
3.2.19 KNIFE CHAIN ......................................................................... TR-3-34
3.2.20 INFEED BELTS ....................................................................... TR-3-35
3.3  PCB ................................................................................................. TR-3-37
3.3.1  MD6DC PCB ”A” ..................................................................... TR-3-37
4. TROUBLESHOOTING
4.1  FAULT CODE DESCRIPTIONS......................................................... TR-4-1
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