DOWNLOAD Sharp AR-M35 / AR-M450 (serv.man12) Service Manual ↓ Size: 7.51 MB | Pages: 112 in PDF or view online for FREE

Model
AR-M35 AR-M450 (serv.man12)
Pages
112
Size
7.51 MB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / Service Manual Section 2 - Disassembly, Machine Operation, Adjustments, Simulations, Trouble Codes
File
ar-m35-ar-m450-sm12.pdf
Date

Sharp AR-M35 / AR-M450 (serv.man12) Service Manual ▷ View online

AR-M350 TROUBLE CODES 11-5
F1
02
Content
Mail-bin stacker (AR-MS1) 
transport motor abnormality
Detail
Transport motor trouble
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Mail-bin stacker control PWB trouble
Check and 
remedy
Use DIAG (SIM3-21) to check the transport 
motor operation.
12
Content
Mail-bin stacker (AR-MS1) gate trouble
Detail
Gate operation abnormality
Cause
Gate lock
Mail-bin stacker control PWB trouble
Check and 
remedy
Use DIAG (SIM3-21) to check the transport 
gate operation. 
80
Content
Mail-bin stacker (AR-MS1) 
power abnormality
Detail
The 24V power is not supplied to the Mail-bin 
stacker PWB.
Cause
Improper connection or disconnection of 
connector and harness
Mail-bin stacker control PWB trouble
Power unit (AR-DC1) trouble
Check and 
remedy
Use DIAG (SIM3-20) to check the sensor 
operation.
F1
03
Content
Console finisher (AR-FN7) 
paddle motor trouble
Detail
Paddle motor operation abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
06
Content
Console finisher (AR-FN7) 
slide motor trouble
Detail
Slide motor operation abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
10
Content
Console finisher (AR-FN7) 
stapler motor trouble
Detail
Stapler motor operation abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
11
Content
Console finisher (AR-FN7) 
bundle exit motor trouble
Detail
Bundle exit motor operation abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
MAIN
SUB
F1
15
Content
Console finisher (AR-FN7) lift motor trouble
Detail
Lift motor operation abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
19
Content
Console finisher (AR-FN7) 
front alignment motor trouble
Detail
Front alignment motor operation abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
20
Content
Console finisher (AR-FN7) 
rear alignment motor trouble
Detail
Rear alignment motor operation abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
30
Content
Console finisher (AR-FN7) 
communication trouble
Detail
Communication cable test error after turning 
on the power or exiting from DIAG.
Communication error with the console 
finisher
Cause
Improper connection or disconnection of 
connector and harness between the machine 
and the console finisher.
Console finisher control PWB trouble
Control PWB (PCU) trouble
Malfunction by noises
Check and 
remedy
Canceled by turning OFF/ON the power.
Check connectors and harness in the 
communication line. 
Replace the console finisher control PWB or 
PCU PWB. 
31
Content
Console finisher (AR-FN7) 
fold sensor trouble
Detail
Sensor input value abnormality
Cause
Sensor breakage
harness breakage
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-2) to check the sensor 
operation.
32
Content
Communication trouble between the console 
finisher (AR-FN7) 
and the punch unit (AR-PN1). 
Detail
Communication err between the console 
finisher and the punch unit. 
Cause
Improper connection or disconnection of 
connector and harness between the console 
finisher and the punch unit. 
Console finisher control PWB trouble
Control PWB (PCU) trouble
Malfunction by noise
Check and 
remedy
Canceled by turning OFF/ON the power.
Check connectors and harness in the 
communication line. 
Replace the console finisher control PWB. 
MAIN
SUB
 &     !"#$%
AR-M350 TROUBLE CODES 11-6
F1
33
Content
Console finisher (AR-FN7) 
punch (AR-PN1) side registration motor 
trouble
Detail
Punch side registration motor operation 
abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
34
Content
Console finisher (AR-FN7) 
punch (AR-PN1) motor trouble
Detail
Punch motor operation abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
35
Content
Console finisher (AR-FN7) 
punch (AR-PN1) side registration sensor 
trouble
Detail
Sensor input value abnormality
Cause
Sensor breakage
Harness disconnection
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-2) to check the sensor 
operation.
36
Content
Console finisher (AR-FN7) 
punch (AR-PN1) timing sensor trouble
Detail
Sensor input value abnormality
Cause
Sensor breakage
Harness disconnection
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-2) to check the sensor 
operation.
37
Content
Console finisher (AR-FN7) 
backup RAM trouble
Detail
Backup RAM contents are disturbed.
Cause
Console finisher control PWB trouble
Malfunction by noise
Check and 
remedy
Replace the console finisher control PWB.
38
Content
Console finisher (AR-FN7) 
punch (AR-PN1) backup RAM trouble
Detail
Punch unit backup RAM contents are 
disturbed.
Cause
Punch control PWB trouble
Malfunction by noise
Check and 
remedy
Replace the punch control PWB.
81
Content
Console finisher transport motor abnormality
Detail
Transport motor trouble
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and 
remedy
Use DIAG (SIM3-3) to check the motor 
operation. 
MAIN
SUB
F2
00
Content
Toner control sensor abnormality
Detail
Toner control sensor output open
Cause
Connector harness trouble
Connector disconnection
Check and 
remedy
Check connection of the toner control sensor.
Check connection of connector and harness 
to the main PWB. 
Check for disconnection of harness.
02
Content
Toner supply abnormality
Detail
Toner control sensor output value becomes 
under-toner too earlier.
Cause
Connector harness trouble
Toner control sensor trouble
The toner cartridge seal is not removed
Check and 
remedy
Check connection of the connector in the 
toner motor section.
Check connection of connector and harness 
to the main PWB. 
Check for disconnection of harness.
Toner control sensor output check DIAG 
(SIM25-1)
Remove the toner cartridge seal.
04
Content
Improper cartridge (life cycle error, etc.)
Detail
An improper process cartridge is inserted.
Cause
IC chip trouble
Improper cartridge
Check and 
remedy
Insert a proper cartridge.
05
Content
CRUM error
Detail
Communication with IC chip cannot be 
made.
Cause
IC chip trouble
Improper cartridge
Check and 
remedy
Insert a proper cartridge.
39
Content
Process thermistor trouble
Detail
Process thermistor open
Cause
Process thermistor trouble
Process thermistor harness disconnection
PCU PWB trouble
Check and 
remedy
Check connection of harness and connector 
of the process thermistor.
Check PCU PWB.
F3
12
Content
Machine no. 1 tray lift-up trouble
Detail
PED does not turn ON in the specified time.
LUD does not turn ON in the specified time.
Cause
PED/LUD trouble
No. 1 tray lift-up trouble
Check connection of harness between the 
PCVU PWB, lift-up unit, and paper feed unit.
Check and 
remedy
Check PED, LUD, and their harness and 
connectors.
Check the lift-up unit. 
22
Content
Multi purpose tray lift-up trouble
Detail
MCPED does not turn ON in the specified 
time.
MCLUD does not turn ON in the specified 
time.
Cause
MCPED/MCLUD trouble
Multi purpose tray lift-up motor trouble
Harness disconnection f the PCU PWB, the 
lift-up unit, and the paper feed unit.
Check and 
remedy
Check MCPED, PCLUD, and their harness 
and connectors. 
Check the lift-up unit. 
MAIN
SUB
 (     !"#
AR-M350 TROUBLE CODES 11-7
F6
00
Content
Communication trouble (ICU detection) 
between ICU and FAX
Details
Communication establishment error/Fleming/
Parity/Protocol error
Cause
Slave unit PWB connector disconnection
Harness abnormality between slave unit 
PWB and ICU PWB.
Slave unit PWB mother board connector pin 
breakage
Slave unit ROM abnormality/No ROM/
Reverse insertion of ROM/ROM pin 
breakable
Check & 
Remedy
Check connector harness between slave unit 
PWB and ICU PWB.
Check grounding of machine.
Check slave unit PWB ROM.
01
Content
FAX expansion flash memory abnormality 
(ICU detection)
Details
Expansion flash memory with SRAM backup 
data is installed. 
Cause
SRAM backup data is detected in expansion 
flash memory.
Expansion flash memory in which SRAM 
data are backed up with SIM 66-19 is 
installed.
Check & 
Remedy
Restore backup data to SRAM with SIM 66-
20, and clear expansion flash memory with 
SIM 66-10. If data are unnecessary, 
clear expansion flash memory with SIM 66-
10.
04
Content
FAX modem operation abnormality
Details
FAX PWB modem chip operation 
abnormality
Cause
The boot test pin in the FAX PWB is shorted 
and normal operation is tried.
Modem chip operation abnormality in FAX 
PWB
Check & 
Remedy
Turn on the power again without shorting the 
boot test pin in the FAX PWB.
Replace FAX PWB.
F7
01
Content
FAX board EEPROM read/write error
Details
EEPROM access error (read/write)
Cause
EEPROM trouble
FAX PWB EEPROM access circuit trouble
Check & 
Remedy
Replace FAX PWB.
H2
00···
HL1
(RT
H1)
01···
HL2
(RT
H2)
Content
thermistor open
Fusing unit not installed
Detail
Thermistor is open. 
(An input voltage of 2.92V or above is 
detected.)
Fusing unit not installed
Cause
Thermistor trouble
Control PWB trouble
Fusing section connector disconnection
AC power trouble
Fusing unit not installed
Check and 
remedy
Check harnesses and connectors from the 
thermistor to the control PWB.
Use DIAG (SIM14) to clear the self diag 
display.
MAIN
SUB
H3
00···
HL1
(RT
H1)
01···
HL2
(RT
H2)
Content
Fusing section high temperature trouble
Detail
The fusing temperature exceeds 242°C. 
(An input voltage of 0.27V or above is 
detected.)
Cause
thermistor trouble
Control PWB trouble
Fusing section connector disconnection
AC power trouble
Check and 
remedy
Use DIAG (SIM5-2) to check the heater lamp
Blinking operation.
If the heater lamp blinks normally:
Check the thermistor and its harness.
Check the thermistor input circuit in the 
control PWB.
If the heater lamp keep lighting:
Check the AC PWB and the lamp control 
circuit in the control PWB.
Use DIAG (SIM14) to cancel the trouble
H4
00···
HL1
(RT
H1)
01···
HL2
(RT
H2)
Content
Fusing section low temperature trouble
Detail
•The set temperature is not reached within
the specified time (normally 3 min) when
warming up or resetting from pre-heating.
•Under the ready state. 
(An input voltage of 1.21V or below is
detected 5 times continuously.)
Cause
thermistor trouble
Heater lamp trouble
Control PWB trouble
Thermostat trouble
AC power trouble
Interlock switch trouble
Check and 
remedy
Use DIAG (SIM5-2) to check the heater lamp
Blinking operation.
If the heater lamp blinks normally:
Check the thermistor and its harness.
Check the thermistor input circuit in the 
control PWB.
If the heater lamp does not light:
Check for heater lamp disconnection and 
thermostat disconnection.
Check the interlock switch.
Check the AC PWB and the lamp control 
circuit in the control PWB.  
Use DIAG (SIM14) to cancel the trouble.
H5
01
Content
5-time continuous POD1 not-reaching jam 
detection
Detail
5-time continuous POD1 not-reaching jam 
detection
Cause
A fusing section jam is not properly removed. 
(Jam paper remains.)
POD1 sensor trouble, or harness 
disconnection
Improper installation of fusing unit
Check and 
remedy
Check jam paper in the fusing section. 
(winding, etc.)
Check POD1 sensor harness, and check  the 
fusing unit installation.
Use DIAG (SIM14) to cancel the trouble.
L1
00
Content
Scanner feed trouble
Details
Scanner feed is not completed within the 
specified time. 
Cause
Scanner unit abnormality
Scanner wire disconnection
Check & 
Remedy
Check scanning with SIM 1-1.
MAIN
SUB
 )     !"#
AR-M350 TROUBLE CODES 11-8
L3
00
Content
Scanner return trouble
Details
Scanner return is not completed within the 
specified time.
Cause
Scanner unit abnormality
Scanner wire disconnection
Check & 
Remedy
Check scanning with SIM 1-1.
L4
01
Content
Main motor lock detection
Detail
The motor lock signal is detected for 1.5sec 
during rotation of the main motor.
Cause
main motor trouble
Check connection of harness between the 
PCU PWB and the main motor. 
Control circuit trouble
Check and 
remedy
Use DIAG (SIM25-1) to check the main 
motor operation.
Check harness and connector between the 
PCU PWB and the main motor.
02
Content
Drum motor lock detection
Detail
The motor lock signal is detected for 1.5sec 
during rotation of the drum motor.
Cause
Drum motor trouble
Improper connection of harness between the 
PCU PWB and the drum motor.
Control circuit trouble
Check and 
remedy
Use DIAG (SIM25-1) to check the drum 
motor operation.
Check harness and connector between the 
PCU PWB and the drum motor.
L6
10
Content
Polygon motor lock detection
Detail
It is judged that the polygon motor lock signal 
is not outputted.
Lock signal is checked in the interval of 
10sec after starting the polygon motor, and it 
is judged that the polygon motor does not 
rotate normally.
Cause
The LSU connector or harness in the LSU is 
disconnected or broken.
Polygon motor trouble
Check and 
remedy
Use DIAG (SIM61-1) to check the polygon 
motor operation.
Check connector and harness connection.
Replace LSU.
L8
01
Content
No fullwave signal
Detail
Full wave signal is not detected.
Cause
The PCU PWB connector or the power unit 
harness is disconnected or broken.
PCU PWB trouble
Power unit trouble
Check and 
remedy
Check connection of the harness and 
connector.
Replace PCU PWB.
Replace the power unit. 
02
Content
Full wave signal width abnormality
Detail
It is judged as full wave signal frequency 
abnormality. 
(When the detection cycle is judged as 69Hz 
or above or 42.5Hz or below)
Cause
The connector or harness of the PCU PWB 
and the power PWB is disconnected.
PCU PWB trouble
Power unit trouble
Check and 
remedy
Check connection of the harness and 
connector.
Replace the PCU PWB.
Replace the power unit. 
MAIN
SUB
U6
00
Content
Desk/LCC communication trouble
Detail
Desk/LCC communication error
Communication cable test error after turning 
on the power or exiting DIAG.
Cause
Improper connection or disconnection of 
connector and harness
Desk control PWB trouble
Control PWB (PCU) trouble
Noise or interference
Check and 
remedy
Canceled by turning OFF/ON the power. 
Check connection of the harness and 
connector in the communication line.
01
Content
Desk/LCC No. 1 tray lift-up trouble
Detail
Desk/LCC No. 1 tray lift-up trouble
Cause
Sensor trouble
Desk control PWB trouble
Gear breakage
Lift-up motor trouble
Check and 
remedy
Use DIAG (SIM4-2) to check the lift-up 
sensor detection.
Use DIAG (SIM4-3) to check the lift-up motor 
operation.
02
Content
Desk No. 2 tray/LCC1 lift-up trouble
Detail
Desk No. 2 tray/LCC lift-up trouble
Cause
Sensor trouble
Desk control PWB trouble
Gear breakage
Lift-up motor trouble
Check and 
remedy
Use DIAG (SIM4-2) to check the lift-up 
sensor detection.
Use DIAG (SIM4-3) to check the lift-up motor 
operation.
03
Content
Desk No. 3 tray/LCC2 lift-up trouble
Detail
Desk no. 3 tray lift-up trouble
Cause
Sensor trouble
Desk control PWB trouble
Gear breakage
Lift-up motor trouble
Check and 
remedy
Use DIAG (SIM4-2) to check the lift-up 
sensor detection.
Use DIAG (SIM4-3) to check the lift-up motor 
operation.
10
Content
Desk/LCC transport motor trouble
Detail
Desk/LCC transport motor operation trouble
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Desk control PWB trouble
Check and 
remedy
Use DIAG (SIM4-3) to check the transport 
motor operation.
MAIN
SUB
 *     !"#
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