DOWNLOAD Panasonic PT-RZ21KE / PT-RS20K Service Manual ↓ Size: 31.52 MB | Pages: 127 in PDF or view online for FREE

Model
PT-RZ21KE PT-RS20K
Pages
127
Size
31.52 MB
Type
PDF
Document
Service Manual
Brand
Device
Projector / 3-CHIP DLP BASED PROJECTOR
File
pt-rz21ke-pt-rs20k.pdf
Date

Panasonic PT-RZ21KE / PT-RS20K Service Manual ▷ View online

INF-23
SECTION 1 SERVICE INFORMATION
< RZ21K / RS20K >
4. Notes on service
4. 1. Before service operation
4. 1. 1. Light source
1. LD(Laser) unit that is mounted on the inside of the light source unit is classified in Class 4 of the safety standards.
     • Laser light is very dangerous, can damage the human eye and skin.
     • Please do not perform energization in the state where the lighting block was disassembled.
2. Depending on the operating environment temperature, the luminance of the light source will decrease.
    The higher the temperature becomes, the more the luminance of the light source decreases.
3. The luminance of the light source will decrease by duration of usage.
   •  The time until when the luminance of the light source decreases by half differs depending on the setting of the [PRO-
JECTOR SETUP] menu → [OPERATION SETTING] → [OPERATING MODE].
   • The estimated time until when the luminance of the light source decreases by half is as follows.
 
      
   
 
•  The runtime is an estimation when the [PICTURE] menu → 
[DYNAMIC CONTRAST] is set to [3].
   •  The foregoing time is a rough estimate when the projector is used without changing the settings of [OPERATING 
MODE] and [CONSTANT MODE], and will vary depending on individual differences and usage conditions.
4. Static electricity or electrical surges will reduce and degrade the reliability of LD unit.
   •  When working with the LD unit take countermeasures to avoid the generation of static electricity, use or wear appropri-
ate work clothes, gloves, shoes, grounded wrist straps and other tools to avoid static electricity.
4. 1. 2. DMD chip
1. The DMD chips are precision-made. Note that in rare cases, pixels of high precision could be missing or always lit.
   • Note that such phenomena do not indicate malfunction.
2. Directing a high-power laser beam onto the projection lens surface can damage the DMD chips.
OPERATING MODE
Estimated time
NORMAL
Approx. 20 000 hours
ECO
Approx. 24 000 hours
4. 1. 3. Lithium battery
1. The lithium battery is used for the internal clock in the A-P.C.Board. So when it consumed it must be replaced.
 
2.  After replacing the lithium battery, surely set the [DATE AND TIME] on the sub-menu in the main menu [PRPJECTOR 
SETUP].
4. 1. 4. Notes on assembly
1. Make sure that all the connectors are connected completely.
2. Especially, pay attention for the connection of the connectors on the LD unit.
   If the projector is turned on in the state of the connectors disconnected, the LD error will occur and be memorized in the
   memory. The error information will not be reset even if the connector is re-connected correctly.
   In this case, you need to take the runtime reset of its LD unit by the LD reset software.
   (The LD error information will also be reset.)
 Lithium battery : CR2032
• Use only specified lithium battery. 
• Used battery must be scrapped according to the instruction
.
INF-24
SECTION 1 SERVICE INFORMATION
< RZ21K / RS20K >
4. 2. Service
4. 2. 1. Supporting Methods
 • The basic service policy is shown below.
Repair contents
Applied parts
Block replacement 
P.C.Board replacement
- [PF] -P.C.Board (Fuse on the primary circuit can be replaced individually)
- [PB]-P.C.Board
- [D]-P.C.Board
- [DR]-P.C.Board
- LD unit
- Rod Assy
- Mechanical shutter unit
- Liquid cooling unit
Refurbish at the factory
- DMD block (Specified components are replaced)
Replaced by discrete components
- Other electrical parts and mechanism parts
4. 2. 2. Jig and Tool
1. Hexalobe (TORX type) driver [2.72 mm]
   • VESSEL T10H or comparable product
   • Part No. : TZSH07035
2. Hexalobe (TORX type) driver [3.94 mm]
   • VESSEL T20H or comparable product
   • Part No. : TZSH07042
3. Hex wrench/Hex ball-point driver 
   • [2.5mm] : Use for the lighting area adjustment.
   • [2.0mm/1.5mm] : Use for the convergence adjustment.
   • [4.0mm] : Use for the focus balance adjustment.
4. Hex wrench
   • Part No. : DPKW1001ZA
     Use for the convergence adjustment.
5. Laser safety glass
   • Please wear glasses for safety when checking with the cover removed.
   • Type : Full absorption, Adaptation laser : Ar, Wavelength : 448 - 462nm
   • Part No. : TZSH07038 (or comparable product)
6. Heat dissipation grease
   • Part No. : DPVF1614ZA (Internal content 100g)  or Shin-Etsu Silicone [ G-776 ] grade
   • Part No. : ZG1-G-787 (Internal content 0.4L)  or Shin-Etsu Silicone [ G-787 ] grade
4. 2. 3. Repair
1. Energization check and adjustment, after assembling the lighting block completely.
 
• Before turning on the power, please make sure that the lighting block is completely assembled.
•    The service engineer who works on this model and also other people who are in the same room need 
to wear the laser safety glasses for avoiding the laser irradiation just in case.
2. Do not disconnect the AC cord or turn off the AC breaker during the fans are operating.
   • Turn off the power after the POWER indicator lights red.
3. Before repair, make sure to turn off the main power and unplug the power cord from the power outlet.
   •  When replacing the print board, the internal electrical parts can be broken by the static electricity of clothes or human 
body. Be careful of static electricity and wear the anti-static electricity gloves.
4. After repairing, please check the gradation (10step or the gray scale) test pattern or moving image.
   • Also, please check that it is normal on a self check screen.
5. Do handling and safekeeping carefully because the user setup information remains in the projector.
INF-25
SECTION 1 SERVICE INFORMATION
< RZ21K / RS20K >
4. 3. Special filter unit
• The filter is supplied as service parts. 
• When using the projector in a dusty area, use this filter to prevents dust from entering the inside (electrical circuit part).
4. 3. 1. Structure of the Filter Unit
  1.  Filter unit model No. : 3YE2RZ21K
• This filter can not be used when high altitude (over 1,400 m above sea level) and operating ambient 
   temperature is 35 ° C or more (at portrait 30 ° C or more). 
• Please use the voltage at AC 200 - 240 V.
Front Filter
Side Filter
Side Filter
Filter Frame
  2.  Replacement filter part number
         • Replacement Side Filter  : DPHS1023ZA
         • Replacement Front Filter : DPHS1024ZA
  3. For the attachment procedure, please refer to the Operating Instructions supplied with filter unit.
Component parts
pcs
Filter Frame
1
Side Filter
2
Front Filter
1
Fixing screw
6
4. 2. 4. Replacement of printed circuit board
1.  When the replacement of [A]-P.C.Board or [DG]-P.C.Board (assembly) is needed, back up the memory information such 
as adjustment data from the old board to PC with the service software. Then transfer this data to the new P.C.Board.
    For more information refer to the SECTION 3 "Adjustment".
2.  When replacing the [A] or [DG] printed circuit board, write the latest version of main firmware again to make consistency 
between Main and FPGA firmware. Each FPGA firmware is updated at the same time as the main firmware.
•  If you cannot transfer the data by using the software, remove the memory IC on the original board and mount it 
on the new board. 
  In the case of replacing the [A]-P.C.Board    : IC3711/IC3712 
  In the case of replacing the [DG]-P.C.Board : IC5412
• When [A]-P.C.Board is replaced, the MAC address of wired LAN will be changed. Explain it to the customers 
  in advance.
INF-26
SECTION 1 SERVICE INFORMATION
< RZ21K / RS20K >
5. Troubleshooting
5. 1. Power/Light source/temperature indicators
• If a problem occurs inside the projector, each indicators will inform you by lighting or blinking.
Light source indicator <LIGHT1>
Light source indicator <LIGHT2>
Temperature indicator <TEMP>
Power indicator <ON (G)/STANDBY (R)>
4. 4. Security password
4. 4. 1. Control device password
•  To restore the factory default password [AAAA] take the procedure below while the control device password input request 
menu is displayed on the screen.
   1.  Press the [AUTO SETUP] button on the remote control or on the control panel of projector for more than 3 seconds. 
   2. Press the [▼] button for more than 3 seconds.
4. 4. 2. Initial security password
• Initial password : Press [p u q t p u q t] button sequentially and press [ENTER] button.
• If the initial password has been changed, ask user to have it.
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