DOWNLOAD Panasonic PT-RZ21KE / PT-RS20K Service Manual ↓ Size: 31.52 MB | Pages: 127 in PDF or view online for FREE

Model
PT-RZ21KE PT-RS20K
Pages
127
Size
31.52 MB
Type
PDF
Document
Service Manual
Brand
Device
Projector / 3-CHIP DLP BASED PROJECTOR
File
pt-rz21ke-pt-rs20k.pdf
Date

Panasonic PT-RZ21KE / PT-RS20K Service Manual ▷ View online

INF-27
SECTION 1 SERVICE INFORMATION
< RZ21K / RS20K >
Power indicator
Indicator status
Projector status
Off
The main power is switched off.
Red
Lit
The power is switched off. (standby mode)
Projection will start when the power on <b> button is pressed.
 
f
The projector may not operate when the light source indicators <LIGHT1>/<LIGHT2> 
or the temperature indicator <TEMP> are blinking. 
Green
Lit
Projecting.
Orange
Lit
The projector is preparing to switch off the projector.
The power is switched off after a while. (Changes to the standby mode.)
Note
f
  While the power indicator <ON (G)/STANDBY (R)> lights in orange, the fan is running to cool the projector.
f
  For approximately 15 seconds after the projector is switched off, the indicator does not light up even if the power is switched on. Turn on the 
power again after the power indicator <ON (G)/STANDBY (R)> lights in red.
f
  The projector consumes power even in standby mode (power indicator <ON (G)/STANDBY (R)> lit in red). Refer to operating Instructions 
“Power consumption” for the power consumption.
f
  When the projector receives the signal from the remote control, the power indicator <ON (G)/STANDBY (R)> will blink in the following color 
according to the status of the projector.
g
  When the projector is in projection mode: Green
g
  When the projector is in standby mode: Orange
However, if the [PROJECTOR SETUP] menu → [STANDBY MODE] is set to [ECO], the indicator will stay lit in red and will not blink if the 
projector is in standby mode.
f
  The power indicator <ON (G)/STANDBY (R)> will blink slowly in green while the shutter function is in use (shutter: closed), or while the 
function of the [PROJECTOR SETUP] menu → [NO SIGNAL LIGHTS‑OUT] is operating and the light source is turned off.
f
  If the power indicator <ON (G)/STANDBY (R)> is blinking in red, need to be repaired.
Temperature indicator <TEMP>
Indicator status
Status
Solution
Lighting in red
 
f
Warm-up status
 
f
Wait five minutes when the power is turned on while the temperature is low 
(approximately 0 °C (32 °F)).
 
f
Install the projector in a location with the operating environment temperature 
between 0 °C (32 °F) and 50 °C (122 °F)
*1
.
 
f
Internal temperature is high 
(warning).
 
f
Remove any objects if they are blocking the air intake/exhaust port.
 
f
Install the projector in a location with the operating environment temperature 
between 0 °C (32 °F) and 50 °C (122 °F)
*1
, and ambient humidity between 
10 % and 80 % (no condensation).
Blinking in red
(2 times)
 
f
Internal temperature is high (standby 
status).
Blinking in red
(3 times)
 
f
The cooling fan has stopped.
f
  Turn the <MAIN POWER> switch to <OFF>, and cooling fan repair.
*1  The operating environment temperature should be between 0 °C (32 °F) and 45 °C (113 °F) if the projector is used at an altitude between 1 400 m
(4 593') and 4 200 m (13 780') above sea level. 
Light source indicators <LIGHT1>/<LIGHT2>
Indicator status
Status
Solution
Lighting in red
 
f
Some of the elements of the light 
source are defective and the light 
output has decreased.
f
  Turn the <MAIN POWER> switch to, and turn on the power again.
Blinking in red
(1 time)
 
f
The light source is turned off since 
the projection lens cannot be 
detected.
f
  Turn off the power and mount the projection lens again. 
f
  Turn the <MAIN POWER> switch to <OFF>, and turn on the power again.
Blinking in red
(2 times)
 
f
The light source does not light up, 
or the light source turns off while the 
projector is in use.
f
  Turn the <MAIN POWER> switch to <OFF>, and turn on the power again.
Blinking in red
(3 times)
Note
f
  The light source indicator corresponding to the light source being lit will light up in green if the projector is in projection mode and there is no 
indication of problem by lighting or blinking in red.
INF-28
SECTION 1 SERVICE INFORMATION
< RZ21K / RS20K >
5. 2. Shutdown system
This projector provides the shutdown function to set into the standby mode immediately for product safety when the projector 
has the fan operation error or lightning error. 
Indication status
Self-
diagnosis
Shutdown detection
Probable cause
OSD warning, others
Not lighting or flashing
Power circuit (PF -P.C.B.)
Fuse (F9000) 
→ Rated 20A
Blown out of fuse
(with another reason)
Driver circuit (D-P.C.B.)
Fuse (F9601)
→ Rated 5A
Blown out of fuse
(with another reason)
ON/STANDBY LED 
blinks 3 times in red
Main software boot error
Main microprocessor rewrite error
F90/F91/F92
FPGA configuration error or commu-
nication error
    F90:No response
    F91/92:ID or Ver is abnormal
Failure on signal processing part
  F90: FPGA
  F91: FPGA1 (A:IC3508)
  F92: FPGA2/3 (DG:IC5001/
  G:IC6522)
FA9
CPLD configuration error or commu-
nication error
Failure on signal processing part
  (DG:IC5007)
F81/F82/F83
Formatter initializing error
→ Formatter status is abnormal
Power supply microprocessor
→ POWER GOOD command signal   
     NG from power supply circuit
FM-P.C.Board failure, FFC connec-
tion failure. Connector contact failure
PF/PB-P.C.B failure
  F81: Red, F82: Green, F83: Blue
FH0/FH2
FH1/FH3
Phosphor wheel rotation speed 
(Detected by Sub CPU/FPGA3)
→ Under 102Hz or over 131Hz
     *  Check from 9 seconds after 
FPGA configuration is com-
pleted.
     * Rotating: 1 sec or more
     * Power on: 60 seconds or more
Connector contact failure,Phosphor 
wheel failure,
  FH0: PW1(detected by Sub CPU)
  FH1: PW1(detected by FPGA3)
  FH2: PW2(detected by Sub CPU)
  FH3: PW2(detected by FPGA3)
*  If one of the PW has 
error, turn the projec-
tor on with single LD 
mode. Shutdown if 
both of PWs have 
error.
AC input voltage
→  Less than AC 65V (600ms)
Out of operating AC voltage
ON/STANDBY LED 
lights in red 
TEMP LED lights
H11
Intake air temperature sensor
→ Lower than -20ºC
Intake air temperature sensor error
(M4-P.C.B.) 
H12
Optical module temperature sensor
→ Lower than -20ºC
DMD/Optical module temperature 
sensor error (DMD-G)
H13
Exhaust air temperature sensor
→ Lower than -20ºC
Exhaust air temperature sensor error
 (M4-P.C.B.) 
H14
LD1 temperature sensor
→ Lower than -20ºC
LD1 temperature sensor error
 (LD1-2)
If one of the temperature 
sensors detects an error, 
the projector will turn the 
corresponded LD unit off 
to keep the projector on. 
If all of sensors detect 
errors, the projector will 
shut down immidiately.
H15
LD2 temperature sensor
→ Lower than -20ºC
LD2 temperature sensor error
 (LD2-2)
INF-29
SECTION 1 SERVICE INFORMATION
< RZ21K / RS20K >
Indication status
Self-
diagnosis
Shutdown detection
Probable cause
OSD warning, oth-
ers
TEMP LED blinks 3 
times 
(In Warning: TEMP 
LED lights)
FE0 - FE9
FF0 - FF9
(F50 - F59)
(F70 - F79)
Each FAN sense signal 
→  Fan rotation signal is not de-
tected for more than 5 sec.
Each FAN sense signal  
→  Fan rotation is lower than 
70% of target for more than 5 
seconds
(Warning)  
→  Fan rotation is lower than 
80% of target for more than 5 
seconds
Connector disconnection
Fan rotation error, end of life
If one of the fans 
stops, the projector 
will not shut down 
and reduces the LD 
output until turning 
off. If more than two 
fans have an error, 
the projector will shut 
down immidiately.
FJ0 - FJ4
(F00 - F04)
Each Pump sense signal 
→  Pump rotation signal is not 
detected for more than 5 sec.
Each Pump sense signal  
→  Pump rotation is lower than 
70% of target for more than 5 
seconds
(Warning)  
→   Pump rotation is lower than 
80% of target for more than 5 
seconds
Connector disconnection
Pump rotation error, end of life
TEMP LED blinks 2 
times
 (In warning: TEMP 
LED lights)
U24
(U14)
Optical module TEMP sensor
→    Lower than 8ºC for more than 
5min. after lighting on.
Operating temperature is too low.
Intake air TEMP sensor
→   Lower than 0ºC
and Optical module TEMP sensor
→   Lower than 5ºC
Out of operating temperature for DMD 
and LD unit.
TEMP LED lights
U21
(U11)
Intake TEMP sensor
→    More than 55ºC *1
Abnormal intake temperature
  External temperature is high
  Ventilation holes are blocked
   More than 53ºC *1
"TEMPERATURE 
WARNING"
U22
(U12)
DMD/Optical block TEMP sensor
→   More than 75ºC *1
Abnormal optical block temperature
  External temperature is high
  Ventilation holes are blocked
  Liquid cooling unit deterioration
More than 73ºC *1
"TEMPERATURE 
WARNING"
U23
(U13)
Exhaust TEMP sensor
→   More than 65ºC *1
Abnormal exhaust temperature
  External temperature is high
  Ventilation holes are blocked
  Exhaust fans deterioration
More than 63ºC *1
"TEMPERATURE 
WARNING"
U25
(U16)
LD1 TEMP sensor
→   More than 80ºC *1
Abnormal LD1 temperature
  External temperature is high
  Ventilation holes are blocked
  Liquid cooling unit deterioration
More than 74ºC *1
"TEMPERATURE 
WARNING"
U26
(U17)
LD2 TEMP sensor
→   More than 80ºC *1
Abnormal LD2 temperature
  External temperature is high
  Ventilation holes are blocked
  Liquid cooling unit deterioration
More than 74ºC *1
"TEMPERATURE 
WARNING"
UA4
(UA10)
Power circuit temperature moni-
toring thermistor (PF9101)
→  I/O (Over_HEAT) "Hi"
 *  After speed up the rotation 
speed of the fan, shut down 
if it does not improve after 3 
minutes.
Ventilation holes are blocked
Power fan failure
"TEMPERATURE 
WARNING"
UA5
(UA11)
FPGA internal TEMP sensor
→ More than 98ºC *1
Abnormal FPGA2 temperature 
Ventilation holes are blocked
Exhaust fan failure
"TEMPERATURE 
WARNING"
INF-30
SECTION 1 SERVICE INFORMATION
< RZ21K / RS20K >
Indication status
Self-
diagnosis
Shutdown detection
Probable cause
OSD warning, oth-
ers
LIGHT LED blinks 3 
times
F61/F62
LD driver communication error
→  Status other than during normal 
operation
D-P.C.Board failure
Power supply PFC fuse
"LD1 ERROR"
"LD2 ERROR"
Shutdown if all of 
LDs have an error.
FL1/FL2
LD status
→  Status other than during normal 
operation
LD goes off, failure of ignition
   D-P.C.Board failure, DR-P.C.Board fail-
ure, Fuse deterioration for power PFC.
F65/F66
LD sub version information
→  Cannot be obtained 3 times in 
a row for every 2 sec.
DR-P.C.Board failure
  F65: LD1, F66: LD2
LIGHT LED blinks 2 
times
FA8
FC8
(1) LD** status
  → Abnormality on LD
 (2)  Open failure times of LD for 
yellow or  LD for blue.
  →  More than 4 open failures on 
all of 4 LDs
Open failure
    LD deterioration
"LD1-B  ERROR"
"LD1-S  ERROR"
"LD2-B  ERROR"
"LD2-S  ERROR"
Shutdown if all of 
LDs have an error.
LIGHT LED blinks 1 
time
U90
Lens detection switch
→  No lens mounting detected
Projection lens is not mounted
Only all the light 
source will be off.
 
 
 
 
*1  The threshold values are just reference temperature at operation mode (Normal), floor installed and less 
than 1400m altitude. They are depending on the operating mode and installed condition.
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