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Model
SAL1635Z2
Pages
60
Size
4.8 MB
Type
PDF
Document
Service Manual
Brand
Device
Digital Camera
File
sal1635z2.pdf
Date

Sony SAL1635Z2 Service Manual ▷ View online

2-2
SAL1635Z2 (Vario-Sonnar 2.8/16-35 ZA SSM II) (Vario-Sonnar T* 16-35mm F2.8 ZA SSM II)
2-1.  DISASSEMBLY
1
1
4
4
3
3
2
2
Front Ornament 
Plate (Note 1)
Front Ornament 
Tube  (Note 2)
Protection Rubber A
Conduction Pin
Compression Spring
Front Lens Barrel
Block ASSY
(Note 3)
Partial Blur Adjustment Washer
(Note 5)
Focus Rubber Ring
Outer Block ASSY
Back Adjustment Washer
Preset Ring
Holding Plate
5
5
6
6
7
7
8
8
9
9
1
1
2
2
3
3
4
4
8
8
6
6
7
7
5
5
q;
q;
qa
qa
q;
q;
9
9
Mount Shielding O-Ring 
Chip (Mount Index)
Preset Ring
Block ASSY
Main Spring
Mount Block ASSY
Zoom Linkage Plate
Brush (Zoom)
(Note 4)
Polyimide Sheet
SSM PC Board Block ASSY
Zoom Rubber Ring
GND Bracket
Zoom Barrel
Anti Slip Rubber
Encoder Printed
Wiring Board
Switch ASSY
Brush (Focus)
Outer Barrel Block ASSY
Distance Block ASSY
Anti Slip Rubber
MR Block ASSY
Rear Light Shield Barrel
Connection Board
B-10
REPAIR PARTS LIST
REPAIR PARTS LIST
REPAIR PARTS LIST
FT-210
G-85
G-85
HELP01
HELP02
HELP16
HELP03
HELP05
HELP06
HELP07
HELP08
HELP10
HELP11
HELP12
HELP04
HELP09
SSM Block ASSY
Optics Block ASSY
(Service)
Decentering Roller
G1
B-40
B-40
B-40
Note 2: 
Note 1: 
  Be sure avoiding replacement of Front
  Ornament Plate as far as possible.
  If replacement of it should be need, you
  convey the message to your user that
  changing of the “Carl Zeiss Serial No.” is
  needed, and then you may obtain user’s
  agreement, and it replace.
  Remove the Front Ornament Tube using the
  name ring wrench (72mm).
  Name ring wrench (72 mm):
 J-6082-634-A
Note 4: 
  After adjusting, apply the adhesive bond (B-10)
  to the screw.
Note 3: 
If parts at the mount side are removed or installed
with the front lens barrel block assy removed,
the G1 (lens) may be damaged.
Install the zoom rubber ring
so that the step side face
to the 1st lens group.
         
1
1
HELP13
2
2
HELP14
3
3
HELP15
G17
B-40
G-115
G-116
O-20
G-85 G-115
G-62
B-10
B-40
B-10
B-10
A-20
FT-210
G-85
G-116
B-40
G-119
B-40
B-10
1st Drip proof 
sheet 
Install the 1st Drip Proof Sheet 
so that the glossy surface face 
to the Ornament Plate Tube.
Note 5: 
There may be the partial blur adjustment washer between 
the back adjustment washer and the mount block assy.
If there was the partial blur adjustment washer, 
return it to the original position.
Partial Blur 
Adjustment Washer
2-3
HELP
Note for assembling and grease applying positions are shown.
SAL1635Z2 (Vario-Sonnar 2.8/16-35 ZA SSM II) (Vario-Sonnar T* 16-35mm F2.8 ZA SSM II)
HELP01
Adhesive bond (B-40):  J-6082-614-A
Oil (O-20): 
J-6082-610-A
Grease (G-85):  
J-6082-626-A
Grease (G-115):  
J-6082-627-A
1.  Apply adhesive bond (B-40) to about two threads from the tips of stopper screw and tighten it.
2.  Dip the Main Spring in the oil (O-20).
3.  Apply grease (G-115) to the outer side of Main Spring Guide.
 
Mount Block Assy
Main Spring Guide
Main Spring
Stopper Screw
Apply grease (G-115)
Apply oil (O-20)
Apply adhesive 
bond (B-40)
4.  Apply grease (G-85) to the back sides of claws of mount block assy at three locations.
 
Apply grease
(G-85)
Mount Block Assy
Apply grease
(Three locations at 
under side of bayonet )
5.  Set the unit to the WIDE end.
6.  While inserting the tip of lever of Aperture Connect Fork in the groove of Aperture Operate Plate, install the Mount Block ASSY.
 
Mount Block ASSY
Aperture Connect Fork 
Set the unit to
the WIDE end.
Groove of 
Aperture Operate Plate
HELP02
Adhesive bond (B-40):  J-6082-614-A
Grease (G-115): 
J-6082-627-A
1.  Apply adhesive bond (B-40) to the indicated portion of rear Outer Block ASSY and install the Chip (mount index).
 
Chip (Mount Index)
Glued Surface
Fill the adhesive bond in the hole
to the extent of a little swell.
Rear Outer Block ASSY
Adhesive bond
 (B-40)
2-4
SAL1635Z2 (Vario-Sonnar 2.8/16-35 ZA SSM II) (Vario-Sonnar T* 16-35mm F2.8 ZA SSM II)
2.  Apply grease (G-115) the indicated portion of Rear Outer Block ASSY.
 
Slip Portion
Rear Outer Block ASSY
Bearing Surface
Wall Surface
Apply grease (G-115)
(All circumference)
Apply grease (G-115)
(All circumference)
HELP03
1.  Install three flexible boards and one part to be soldered to the SSM PC Board Block ASSY and fix them with two screws.
 
Solder Installation
position
SSM PC Board Block ASSY
Encoder Flexible
Board
 MR Flexible Board
SSM Flexible Board
SW Flexible Board
2.  After soldering the SSM Flexible Board, make folds.
Note:
  Use the plastic tweezers.
3.  Fold the SSM Flexible Board and fix it with the polyimide sheet by covering.
Note: 
 Be careful for the polyimide sheet not to protrude to the groove (SSM PC Board Block ASSY) for lever of Aperture Preset Lever.
 
SSM Flexible Board
SSM Flexible Board
SSM Flexible Board
Polyimide Sheet
Be careful for the polyimide sheet not to protrude
to the groove for lever of Aperture Preset Lever.
Tweezers
SSM PC Board Block ASSY
SSM PC Board 
Block ASSY
 
HELP04
1.  Cut the tips of brush.
 
Brush
Tip Portion
Tip Portion
Brush
2-5
SAL1635Z2 (Vario-Sonnar 2.8/16-35 ZA SSM II) (Vario-Sonnar T* 16-35mm F2.8 ZA SSM II)
HELP05
Adhesive Bond (B-10): J-6082-612-A
1.  Insert the tip of Zoom Linkage Plate in the U groove of the Zoom Cam Barrel and align the dowels of Zoom Linkage Plate with bosses 
of Zoom Barrel at two locations.
 
Zoom Linkage Plate
U groove of Zoom Cam Barrel
Bosses of Zoom Barrel
Dowel of Zoom
Linkage Plate
2.  Fix the Zoom Linkage Plate with two screws and apply adhesive bond (B-10) to the heads of screws (at two locations).
 
Apply adhesive 
bond (B-10).
Zoom Linkage Plate
Two Screws
HELP06
Anti-diffusion agent (A-20):  J-6082-611-A
Grease (FT-210): 
7-640-018-91
Grease (G-85): 
J-6082-626-A
Grease (G-116): 
J-6082-628-A
1.  Apply anti-diffusion agent (A-20) to the indicated portion of Zoom Barrel. (two locations)
 
Zoom Barrel
Apply anti-diffusion 
agent (A-20) (The surface of a
wall of a hole and the direction part)
Apply anti-diffusion 
agent (A-20) (All the surface-of-a-wall 
circumferences and the direction part)
2.  Apply grease (FT-210) to the indicated portion of Zoom Barrel. (two locations)
3.  Apply grease (G-85) to the indicated portion of zoom barrel.
4.  Apply grease (G-116) to the indicated portion of zoom barrel.
 
Apply grease (FT-210)
(All circumference)
Zoom Barrel
Zoom Barrel
Apply grease (G-85)
(All circumference)
Apply grease (G-116)
(All circumference)
5.  Apply grease (G-85) to the indicated portion of zoom barrel. (Dents at two locations)
 
Apply grease (G-85)
Dents
Apply grease (G-85)
6.  When installing the Zoom Barrel, align the portion A of Zoom Barrel with the cut portion at the side of the Encoder Flexible Board.
 
And engage the bayonet grooves of Zoom Barrel to the bayonets of Outer Barrel at three locations.
 
(When engaged, the Zoom Barrel drops in and can rotate clockwise.)
 
Zoom Barrel
Cut Portion
Cut Portion
Encoder flexible board
Encoder flexible board
Outer Barrel
Bayonet
Bayonet
Bayonet
Bayonet Grooves
A Portion
A Portion
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