Sharp MX-TM10 (serv.man3) Service Manual ▷ View online
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Technology > Basic Configuration > Basic Operation Outline
Technology > Basic Configuration > Basic Operation Outline
Basic Operation Outline
This equipment trims the fore edge of the stitched booklet, and then delivers the booklet to
the saddle delivery tray.
This equipment is optionally available and installed in the feed path inside the saddle finisher.
When the booklet stitched by the saddle stitcher is fed to this equipment, registration is
performed to be prepared for trimming. After this, the booklet is trimmed with it held down by
press rollers and then delivered to the saddle delivery tray. These operations are controlled
by the trimmer controller PCB.
the saddle delivery tray.
This equipment is optionally available and installed in the feed path inside the saddle finisher.
When the booklet stitched by the saddle stitcher is fed to this equipment, registration is
performed to be prepared for trimming. After this, the booklet is trimmed with it held down by
press rollers and then delivered to the saddle delivery tray. These operations are controlled
by the trimmer controller PCB.
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Technology > Controls > Overview
Technology > Controls > Overview
Controls
Overview
This unit is installed between the saddle unit and saddle delivery tray of the saddle finisher. It
stops the center bound booklet for a moment to trim the fore edge.
The booklet loaded from the saddle unit is fed by the inlet roller. When the leading edge of
the media (back of the booklet) reaches a prescribed location, the booklet is stopped for a
moment and registered. Then it is fed to the trim position and the fore edge of the booklet is
trimmed.
The name and role of motors, solenoids, and sensors used for trimming are shown below.
stops the center bound booklet for a moment to trim the fore edge.
The booklet loaded from the saddle unit is fed by the inlet roller. When the leading edge of
the media (back of the booklet) reaches a prescribed location, the booklet is stopped for a
moment and registered. Then it is fed to the trim position and the fore edge of the booklet is
trimmed.
The name and role of motors, solenoids, and sensors used for trimming are shown below.
Motor
Function
Reference
Feed motor (M101)
Drives the inlet roller, press roller, and paper delivery
roller (feed booklet)
4-21
Registration motor (M102)
Drives the registration unit (register the booklet)
4-20
Front estrangement motor
(M103)
Drives the inlet roller (roller estrangement)
4-22
Rear estrangement motor
(M104)
Drives the paper delivery roller (roller estrangement)
4-22
Press motor (M105)
Drives the press roller (press booklet)
4-21
Cutter motor (M106)
Drives the trimming blade (trim booklet)
-
Solenoid
Function
Reference
Stopper solenoid (SL101)
Drives the registration guide (lifts the registration plate)
4-19
Paddle solenoid (SL102)
Drives the paddle clutch lever (registers the booklet)
4-17
Sensor
Function
Reference
Inlet sensor (S101)
Detects booklet feeding
-
Front estrangement motor HP
sensor (S102)
Detects the inlet roller home position
-
Paper delivery sensor (S103) Detects booklet feeding
-
Rear estrangement motor HP
sensor (S104)
Detects the paper delivery roller home position
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Registration HP sensor
(S105)
Detects the registration unit home position
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Press motor HP sensor
(S106)
Detects the press roller home position
-
Cutter motor clock sensor
(S108)
Detects the cutter motor clock
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Waste paper box detection
sensor (S109)
Detects the waste paper box
Sensor
Function
Reference
Waste paper full sensor (light-
emitting/S011(PCB2))
Detects when waste paper is full
4-24
IWaste paper full sensor
(light- receiving/S011(PCB3))
4-25
Feed motor (M101)
Front estrangement
motor (M103)
Registration motor (M102)
Rear estrangement
motor (M104)
Cutter motor
(M106)
Press motor (M105)
Trimmer controller
PCB (PCB1)
Waste paper full sensor
(light-emitting/S011(PCB2))
Waste paper full sensor
(light- receiving/S011(PCB3))
Inlet sensor (S101)
Press motor HP
sensor (S106)
Paper delivery sensor (S103)
Rear estrangement motor
HP sensor (S104)
Cutter motor clock
sensor (S108)
Front estrangement motor
HP sensor (S102)
Waste paper box
detection sensor
(S109)
Registration HP sensor (S105)
Paddle solenoid (SL102)
Stopper solenoid
(SL101)
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Technology > Controls > Construction of the Control System
Technology > Controls > Construction of the Control System
Construction of the Control System
The booklet is fed by the inlet roller, press roller, and paper delivery roller.
Each roller is driven by the feed motor (M101).
The feed block is equipped with inlet rollers and the lower inlet roller is separated by the front
estrangement motor (M103) in order to prepare for feeding of the center bound booklet. The
home position of the inlet roller is detected by the front estrangement motor HP sensor (S102).
The feeding of the booklet at the feed block is detected by the inlet sensor (S101).
The trimming block consists of trimming blade and lower blade.
The trimming blade is driven by the cutter motor (M106). The cutter motor (M106) trims by
lifting the trimming blade while drawing an arc. The home position of the trimming blade is
the same as the stop position of the cutter motor (M106). In order to accurately stop the
cutter motor (M106) which is a DC motor, the cutter motor clock sensor (S108) counts the
prescribed number of clocks to stop the cutter motor (M106).
The paper delivery block consists of registration unit, press roller, and paper delivery roller.
The registration unit registers the booklet before trimming. The registration unit is driven
by the registration motor (M102) and stopper solenoid (SL101). The home position of the
registration unit is detected by the registration HP sensor (S105).
The press roller presses the booklet when trimming. The press motor (M105) lowers the
upper press roller to press the booklet. The home position of the press roller is detected by
the press motor HP sensor (S106).
The paper delivery roller performs separation when feeding as well as feeding/ejection of the
booklet. The upper paper delivery roller is separated by the rear estrangement motor (M104)
to prepare for feeding of the center bound booklet. The home position of the paper delivery
roller is detected by the rear estrangement motor HP sensor (S104). The feeding/ejection of
the booklet by the paper delivery block is detected by the paper delivery sensor (S103). In
addition, the paper delivery roller shaft is equipped with a paddle and when the paddle clutch
lever is released by the paddle solenoid (SL102), the rotation of the feed motor (M101) is
conveyed to the paddle and rotates the paddle.
The waste paper stack block is equipped with a waste paper box detection sensor (S109) and
a waste paper full sensor (S011). The waste paper box detection sensor (S109) detects the
presence of the waste paper box. The paper waste generated by trimming is collected in the
waste paper box. The filling of the waste paper box is detected by the waste paper full sensor
(S011).
Each roller is driven by the feed motor (M101).
The feed block is equipped with inlet rollers and the lower inlet roller is separated by the front
estrangement motor (M103) in order to prepare for feeding of the center bound booklet. The
home position of the inlet roller is detected by the front estrangement motor HP sensor (S102).
The feeding of the booklet at the feed block is detected by the inlet sensor (S101).
The trimming block consists of trimming blade and lower blade.
The trimming blade is driven by the cutter motor (M106). The cutter motor (M106) trims by
lifting the trimming blade while drawing an arc. The home position of the trimming blade is
the same as the stop position of the cutter motor (M106). In order to accurately stop the
cutter motor (M106) which is a DC motor, the cutter motor clock sensor (S108) counts the
prescribed number of clocks to stop the cutter motor (M106).
The paper delivery block consists of registration unit, press roller, and paper delivery roller.
The registration unit registers the booklet before trimming. The registration unit is driven
by the registration motor (M102) and stopper solenoid (SL101). The home position of the
registration unit is detected by the registration HP sensor (S105).
The press roller presses the booklet when trimming. The press motor (M105) lowers the
upper press roller to press the booklet. The home position of the press roller is detected by
the press motor HP sensor (S106).
The paper delivery roller performs separation when feeding as well as feeding/ejection of the
booklet. The upper paper delivery roller is separated by the rear estrangement motor (M104)
to prepare for feeding of the center bound booklet. The home position of the paper delivery
roller is detected by the rear estrangement motor HP sensor (S104). The feeding/ejection of
the booklet by the paper delivery block is detected by the paper delivery sensor (S103). In
addition, the paper delivery roller shaft is equipped with a paddle and when the paddle clutch
lever is released by the paddle solenoid (SL102), the rotation of the feed motor (M101) is
conveyed to the paddle and rotates the paddle.
The waste paper stack block is equipped with a waste paper box detection sensor (S109) and
a waste paper full sensor (S011). The waste paper box detection sensor (S109) detects the
presence of the waste paper box. The paper waste generated by trimming is collected in the
waste paper box. The filling of the waste paper box is detected by the waste paper full sensor
(S011).
Cutter unit
Trimmer unit frame
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Technology > Controls > Registration operation
Technology > Controls > Registration operation
Registration operation
The sequence of registration operation is described below.
1. Drive the front estrangement motor (M103) before the center bound booklet is fed from the
saddle unit to separate the inlet roller (lower).
2. Drive the feed motor (M101) when the booklet passed from the saddle unit reaches the
inlet sensor (S101).
3. When the booklet reaches the inlet roller, drive the press motor (M105) and separate the
press roller (upper). Then drive the front estrangement motor (M103) and press and feed the
booklet with the inlet roller.
4. When the booklet reaches the trimming position, drive the rear estrangement motor (M104)
and separate the paper delivery roller (upper).
Also, drive the registration motor (M102) and move the registration unit to the registration
start position. At the same time, drive the stopper solenoid (SL101) and lift the registration
guide.
5. Feed the booklet to the registration start position and drive the front estrangement motor to
separate the inlet roller (lower).
6. After separating the inlet roller, drive the registration motor (M102) to register.
1. Drive the front estrangement motor (M103) before the center bound booklet is fed from the
saddle unit to separate the inlet roller (lower).
2. Drive the feed motor (M101) when the booklet passed from the saddle unit reaches the
inlet sensor (S101).
3. When the booklet reaches the inlet roller, drive the press motor (M105) and separate the
press roller (upper). Then drive the front estrangement motor (M103) and press and feed the
booklet with the inlet roller.
4. When the booklet reaches the trimming position, drive the rear estrangement motor (M104)
and separate the paper delivery roller (upper).
Also, drive the registration motor (M102) and move the registration unit to the registration
start position. At the same time, drive the stopper solenoid (SL101) and lift the registration
guide.
5. Feed the booklet to the registration start position and drive the front estrangement motor to
separate the inlet roller (lower).
6. After separating the inlet roller, drive the registration motor (M102) to register.
Paper delivery roller (upper)
Front estrangement
motor (M103)
Inlet roller (lower)
Inlet sensor (S101)
Rear estrangement
motor (M104)
Feed motor (M101)
Press motor (M105)
Press roller (upper)
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Registration guide
Registration motor (M102)
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