XR-CA360EE — Sony Car Audio Service Manual (repair manual)

Model
XR-CA360EE
Pages
31
Size
1.49 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xr-ca360ee.pdf
Date

View Sony XR-CA360EE Service Manual online

SERVICE MANUAL
Cassette player section
Tape track
4-track 2-channel stereo
Wow and flutter
0.13 % (WRMS)
Frequency response
30 – 15,000 Hz
Signal-to-noise ratio
55 dB
Tuner section
FM
Tuning range
FM1/FM2
87.5 – 108.0 MHz
(at 50 kHz step)
FM3
65.0 – 74.0 MHz
(at 30 kHz step)
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo),
69 dB (mono)
Harmonic distortion at 1 kHz
0.5 % (stereo),
0.3 % (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
AM
Tuning range
531 – 1,602 kHz
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450 kHz
Sensitivity
30 µV
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 – 8 ohms
Maximum power output 45 W × 4 (at 4 ohms)
General
Outputs
Audio output
Power aerial relay control
lead
Power amplifier control
lead
Inputs
BUS control input terminal
BUS audio input terminal
Tone controls
Low:
±10 dB at 60 Hz (XPLOD)
Mid:
±10 dB at 1 kHz (XPLOD)
High:
±10 dB at 10kHz (XPLOD)
Power requirements
12 V DC car battery
(negative earth)
Dimensions
Approx. 178 × 50 × 178 mm
(w/h/d)
Mounting dimensions
Approx. 182 × 53 × 161 mm
(w/h/d)
Mass
Approx. 1.2 kg
Supplied accessories
Parts for installation and
connections (1 set)
Front panel case (1)
Design and specifications are subject to change
without notice.
FM/AM CASSETTE CAR STEREO
East European Model
SPECIFICATIONS
XR-CA360EE
Ver 1.0  2003.07
9-877-498-01
Sony Corporation
2003G05-1
e Vehicle Company
C
 2003.07
Published by Sony Engineering Corporation
Model Name Using Similar Mechanism
NEW
Tape Transport Mechanism Type
MG-36SZ13-32
2
XR-CA360EE
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
TABLE  OF  CONTENTS
SERVICING  NOTES
...............................................
2
1.
GENERAL
Location of Controls .......................................................
3
Setting the Clock .............................................................
3
2.
DISASSEMBLY
2-1. Disassembly Flow ...........................................................
7
2-2. Sub Panel .........................................................................
7
2-3. Mechanism Deck (MG-36SZ13-32) ...............................
8
2-4. MAIN Board ...................................................................
8
2-5. Heat Sink .........................................................................
9
2-6. Bracket (MD) ..................................................................
9
2-7. DC Motor (Capstan/Reel) (M901) ................................. 10
2-8. Main Belt, Sub Belt (C) .................................................. 10
2-9. Magnetic Head (Playback) (HP901) .............................. 11
3.
MECHANICAL  ADJUSTMENTS
....................... 12
4.
ELECTRICAL  ADJUSTMENTS
......................... 12
Tape Deck Section .......................................................... 12
Tuner Section .................................................................. 13
5.
DIAGRAMS
5-1. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 14
5-2. Printed Wiring Board  – MAIN Board – ........................ 15
5-3. Schematic Diagram  – MAIN Board (1/2) – .................. 16
5-4. Schematic Diagram  – MAIN Board (2/2) – .................. 17
5-5. Printed Wiring Board  – CONTROL Board – ................ 18
5-6. Schematic Diagram  – CONTROL Board – ................... 19
5-7. IC Pin Function Description ........................................... 21
6.
EXPLODED  VIEWS
6-1. General Section ............................................................... 23
6-2. Front Panel Section ......................................................... 24
6-3. MAIN Board Section ...................................................... 25
6-4. Mechanism Deck Section (MG-36SZ13-32) ................. 26
7.
ELECTRICAL  PARTS  LIST
............................... 27
SERVICING  NOTES
SERVICE  POSITION
In checking the control board and main board, prepare two jigs
(extension (MD) cord J-2502-060-1 and
connection cable for F/P to main J-2502-072-1).
main board
(CN600)
mechanism deck
main board (CN350)
main board (CN300)
control board (CN900)
connect jig
(connection cable 
for F/P to main J-2502-072-1)
to the main board (CN600) and
control board (CN900).
connect jig
(extention (MD) cord J-2502-060-1)
to the main board (CN300, CN350) 
and mechanism deck.
3
XR-CA360EE
SECTION  1
GENERAL
This section is extracted from
instruction manual.
Location of controls
Refer to the pages listed for details.
XR-CA360EE
SOURCE
MODE
SEL
RELEASE
EQ3
DSPL
ATT
DISC
REP
SHUF
ATA
1
2
3
4
5
6
BTM
OFF
SENS
SEEK
DIR
Setting the clock
The clock uses a 24-hour digital indication.
Example: To set the clock to 10:08
1
Press
(DSPL) for 2 seconds.
The hour indication flashes.
1 Press either side of the volume button
to set the hour.
Press (SEL).
The minute indication flashes.
Press either side of the volume button
to set the minute.
2
  Press 
(DSPL).
The clock starts.
After the clock setting is complete, the
display returns to normal play mode.
to go forward
to go back
to go forward
to go back
qd ATT (attenuate) button
qf Number buttons
During radio reception:
Preset number select
During CD/MD playback:
(1) DISC –
(2) DISC +
(3) REP
(4) SHUF
qg BTM/ATA button
qh SENS button
qj OFF button*
Warning when installing in a car
without ACC (accessory) position on
the ignition key switch
Be sure to press 
(OFF) on the unit for 2
seconds to turn off the clock display after
turning off the engine.
When you press 
(OFF) momentarily, the
clock display does not turn off and this
causes battery wear.
SOURCE (Radio/CD/MD) button
MODE button
During radio reception:
Band select
During CD/MD playback:
CD/MD unit select
Volume +/– button
4
(eject) button
Display window
6
m/M (fast winding)/DIR (tape
transport direction change) buttons
SEEK button
Seek
Automatic Music Sensor
Manual search
DSPL (display mode change) button
EQ3 button
q; RELEASE (front panel release) button
qa SEL (select) button
qs RESET button (located on the front side
of the unit behind the front panel)
4
XR-CA360EE
Notes on speaker connection
• Before connecting the speakers, turn the unit off.
• Use speakers with an impedance of 4 to 8 ohms,
and with adequate power handling capacities to
avoid its damage.
• Do not connect the speaker terminals to the car
chassis, or connect the terminals of the right
speakers with those of the left speaker.
• Do not connect the earth lead of this unit to the
negative (–) terminal of the speaker.
• Do not attempt to connect the speakers in parallel.
• Connect only passive speakers. Connecting active
speakers (with built-in amplifiers) to the speaker
terminals may damage the unit.
• To avoid a malfunction, do not use the built-in
speaker wires installed in your car if the unit shares
a common negative (–) lead for the right and left
speakers.
• Do not connect the unit’s speaker cords to each
other.
Precautions
•Choose the installation location carefully so
that the unit will not interfere with normal
driving operations.
•Avoid installing the unit in areas subject to
dust, dirt, excessive vibration, or high
temperatures, such as in direct sunlight or near
heater ducts.
•Use only the supplied mounting hardware for
a safe and secure installation.
Mount ing angle adjust ment
Adjust the mounting angle to less than 20°.
Removing the protection collar
and the bracket (4)
Before installing the unit, remove the
protection collar 
4 and the bracket 1 from
the unit.
1
Remove the protection collar 4.
1 Engage the release keys 7 together with
the protection collar 4.
2 Pull out the release keys 7 to remove the
protection collar 4.
2
Remove the bracket 1.
1 Insert both release keys 7 together
between the unit and the bracket 1 until
they click.
2 Pull down the bracket 1, then pull up the
unit to separate.
Mounting example (5)
Installation in the dashboard
Notes
• Bend these claws outward for a tight fit, if
necessary (5-2).
• Make sure that the 4 catches on the protection
collar 4 are properly engaged in the slots of the
unit 
(5-3).
A
BUS AUDIO IN
BUS CONTROL IN
AUDIO OUT
REAR
BUS AUDIO IN
BUS CONTROL IN
Source selector*
Селектор источника*
XA-CA30
not supplied
не прилагается
2
B
Cautions
• This unit is designed for negative earth 12 V
DC operation only.
• Do not get the wires under a screw, or caught
in moving parts (e.g. seat railing).
• Before making connections, turn the car
ignition off to avoid short circuits.
• Connect the power connecting cord 6 to the
unit and speakers before connecting it to the
auxiliary power connector.
• Run all earth wires to a common earth
point.
• Be sure to insulate any loose unconnected
wires with electrical tape for safety.
Notes on the power supply cord (yellow)
• When connecting this unit in combination with
other stereo components, the connected car
circuit’s rating must be higher than the sum of
each component’s fuse.
• When no car circuits are rated high enough,
connect the unit directly to the battery.
Connection diagram (3)
To AMP REMOTE IN of an optional power
amplifier
This connection is only for amplifiers. Connecting
any other system may damage the unit.
Warning
If you have a power aerial without a relay box,
connecting this unit with the power connecting
cord 6 may damage the aerial.
Notes on the control leads
• The power aerial control lead (blue) supplies +12 V
DC when you turn on the tuner.
• When your car has built-in FM/AM aerial in the
rear/side glass, connect the power aerial control
lead (blue) or the accessory power input lead (red)
to the power terminal of the existing aerial
booster. For details, consult your dealer.
• A power aerial without a relay box cannot be used
with this unit.
Memory hold connection
When the yellow power input lead is connected,
power will always be supplied to the memory circuit
even when the ignition switch is turned off.
Caution
Handle the bracket 1 carefully to avoid injuring
your fingers.
1
Catch
Note
Before installing, make sure that the catches on
both sides of the bracket 
1 are bent inwards 2 mm.
If the catches are straight or bent outwards, the unit
will not be installed securely and may spring out.
Connection example (2)
Notes (2-B-
)
• Be sure to connect the earth cord before
connecting the amplifier.
• If you connect an optional power amplifier and do
not use the built-in amplifier, the beep sound will
be deactivated.
Tip (2-B-
)
For connecting two or more CD/MD changers, the
source selector XA-C30 (optional) is necessary.
Mounting the unit in a Japanese
car (6)
You may not be able to install this unit in some
makes of Japanese cars. In such a case, consult
your Sony dealer.
Note
To prevent malfunction, install only with the
supplied screws 
8.
How to detach and attach the
front panel (7)
Before installing the unit, detach the front
panel.
7-A  To detach
Before detaching the front panel, be sure to
press
(OFF).
Press
(RELEASE), then slide the front panel to
the left, and pull it off towards you.
7-B  To attach
Attach part A of the front panel to part B of the
unit as illustrated and push the left side into
position until it clicks.
Warning when installing in a car
without ACC (accessory)
position on the ignition key
switch
Be sure to press 
(OFF) on the unit for 2
seconds to turn off the clock display after
turning off the engine.
When you press 
(OFF) only momentarily, the
clock display does not turn off and this causes
battery wear.
RESET button
When the installation and connections are
completed, be sure to press the RESET button
with a ballpoint pen, etc., after detaching the
front panel.
Power connection diagram
Auxiliary power connector may vary depending
on the car. Check your car’s auxiliary power
connector diagram to make sure the connections
match correctly. There are three basic types
(illustrated below). You may need to switch the
positions of the red and yellow leads in the car
stereo’s power connecting cord.
After matching the connections and switched
power supply leads correctly, connect the unit to
the car’s power supply. If you have any
questions and problems connecting your unit
that are not covered in this manual, please
consult the car dealer.
Page of 31
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Here you can view online or download Sony XR-CA360EE Service Manual in pdf. This Service Manual can help you recover, restore, fix, disassemble and repair Sony XR-CA360EE Car Audio. Information contained in Sony XR-CA360EE service manual (repair manual) typically includes:

  • Disassembly, troubleshooting, programming, maintenance, remote, adjustment, installation and setup instructions.
  • Schematics, wiring and block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Parts list (bill of materials).