Sharp MX-M160 / MX-M160D / MX-M160DK (serv.man4) Service Manual ▷ View online
ADJUSTMENTS 10 - 6
1) Making of a test sheet
Make test sheet by drawing parallel lines at 10mm from the both
ends of A3 (11" x 17") white paper as shown below. (These lines
must be correctly parallel to each other.)
ends of A3 (11" x 17") white paper as shown below. (These lines
must be correctly parallel to each other.)
2) Make a normal (100%) copy of the test sheet on A3 (11" x 17")
paper. (Fit the paper edge with the glass holding plate edge.)
3) Measure the distances (La, Lb, Lc, Ld) at the four corners as shown
below.
When La = Lb and Lc = Ld, no need to perform the procedures 4) and 5).
4) Move the mirror base F rail position up and down (in the arrow
direction) to adjust.
Note:Do not adjust the rail on the rear side.
If the rail on the rear side is adjusted, a trouble may be caused.
Only the rail on the front side can be adjusted.
<Adjustment specification>
La = Lb, Lc = Ld
5) After completion of adjustment, manually turn the mirror base drive
pulley, scan the mirror base A and mirror base B fully, and check that
the mirror bases are not in contact with each other.
the mirror bases are not in contact with each other.
*
If the mirror base rail is moved extremely, the mirror base may be in
contact with the frame or the original glass. Be careful to avoid this.
contact with the frame or the original glass. Be careful to avoid this.
(5) Main scanning direction (FR direction) magnification
ratio adjustment (SIM 48-1)
Note:Before performing this adjustment, be sure to check that the CCD
unit is properly installed.
1) Put a scale on the original table as shown below.
2) Execute SIM 48-1.
3) After warm-up, shading is performed and the current set value of the
3) After warm-up, shading is performed and the current set value of the
main scanning direction magnification ratio is displayed on the
display section in 2 digits.
display section in 2 digits.
4) Select the mode and press the [START] key again.
5) Manual correction mode (TEXT indicator ON)
5) Manual correction mode (TEXT indicator ON)
Enter the set value and press the [START] key.
The set value is stored and a copy is made.
10mm
10mm
10mm
10mm
Parallel line
White paper
Parallel line
La
Lb
Ld
Lc
Paper exit
direction
direction
When La > Lb
Shift the mirror base B rail upward by the half of the
difference of La - Lb.
Shift the mirror base B rail upward by the half of the
difference of La - Lb.
When La < Lb
Shift the mirror base B rail downward by the half of the
difference of Lb - La.
Example: When La = 12mm and Lb = 9mm, shift the mirror
Shift the mirror base B rail downward by the half of the
difference of Lb - La.
Example: When La = 12mm and Lb = 9mm, shift the mirror
base B rail upward by 1.5mm.
When Lc > Ld
Shift the mirror base B rail downward by the half of the
difference of Lc - Ld.
Shift the mirror base B rail downward by the half of the
difference of Lc - Ld.
When Lc < Ld
Shift the mirror base B rail downward by the half of the
difference of Ld - Lc.
Shift the mirror base B rail downward by the half of the
difference of Ld - Lc.
When moving the mirror base rail, hold the mirror base rail
with your hand.
with your hand.
ADJUSTMENTS 10 - 7
<Adjustment specification>
Note: A judgment must be made with 200mm width, and must not be
made with 100mm width.
(6) Sub scanning direction (scanning direction)
magnification ratio adjustment (SIM 48-1, SIM 48-5)
a. OC mode in copying (SIM48-1)
Note:Before performing this adjustment, be sure to check that the CCD
unit is properly installed.
1) Put a scale on the original table as shown below, and make a normal
(100%) copy.
2) Compare the scale image and the actual image. If necessary,
perform the following adjustment procedures.
3) Execute SIM 48-1.<<PHOTO>>
4) After warm-up, shading is performed and the current set value of the
4) After warm-up, shading is performed and the current set value of the
main scanning direction magnification ratio is displayed on the
display section in 2 digits.
display section in 2 digits.
5) When the photo indicator is lighted by pressing the AUTO/TEXT/
PHOTO key, the current magnification ratio correction value in the
sub scanning direction is displayed in lower 2 digits of the display
section.
sub scanning direction is displayed in lower 2 digits of the display
section.
6) Enter the set value and press the [START] key.
The set value is stored and a copy is made.
<Adjustment specification>
b. RSPF sub scanning direction magnification ratio (SIM48-5)
Note:
•Before performing this adjustment, be sure to check that the CCD unit is
•Before performing this adjustment, be sure to check that the CCD unit is
properly installed.
•Before performing this adjustment, the OC mode adjustment in copying
must be completed.
1) Put a scale on the original table as shown below, and make a normal
(100%) copy to make a test chart.
Note:Since the printed copy is used as a test chart, put the scale in
parallel with the edge lines.
2) Set the test chart on the SPF and make a normal (100%) copy.
3) Compare the scale image and the actual image. If necessary,
3) Compare the scale image and the actual image. If necessary,
perform the following adjustment procedures.
4) Execute SIM 48-5.
5) After warm-up, shading is performed.
5) After warm-up, shading is performed.
The AUTO indicator lights up and the current front surface sub
scanning direction magnification ratio correction value is displayed in
two digits on the display section.
scanning direction magnification ratio correction value is displayed in
two digits on the display section.
6) Enter the set value and press the [START] key.
The set value is stored and a copy is made.
7) Change the mode from the duplex original mode to the simplex
original mode.
TEXT indicator lights up and the current back surface sub scanning
direction magnification ratio is displayed in two digits on the display
section.
direction magnification ratio is displayed in two digits on the display
section.
8) Enter the set value and press the [START] key.
The set value is stored and a copy is made.
<Adjustment specification>
(7) Off center adjustment (SIM 50-12)
a. OC mode (SIM50-12)
1) Make a test chart as shown below and set it so that its center line is
fit with the original guide center mark.
*
To make a test chart, draw a line on A3 or 11" x 17" paper at the
center in the paper transport direction.
center in the paper transport direction.
2) Make a normal copy from the bypass tray, and compare the copy
and the test chart.
If necessary, perform the following adjustment procedures.
3) Execute SIM 50-12.
4) After warm-up, shading is performed and the current set value of the
4) After warm-up, shading is performed and the current set value of the
off center adjustment is displayed on the display section in 2 digits.
5) Enter the set value and press the [START] key.
The set value is stored and a copy is made.
<Adjustment specification>
Mode
Specification
SIM
Set value
Set range
Main scanning
direction
magnification
ratio
direction
magnification
ratio
At normal:
±1.0%
±1.0%
SIM 48-1 Add 1:0.1%
increase
Reduce 1:
0.1%
Reduce 1:
0.1%
decrease
1 ~ 99
Mode
Specification
SIM
Set value
Set range
Sub scanning
direction
magnification
ratio
(OC mode)
direction
magnification
ratio
(OC mode)
Normal
±1.0%
SIM 48-1
(PHOTO)
Add 1:0.1%
increase
Reduce 1:
0.1%
decrease
increase
Reduce 1:
0.1%
decrease
1 ~ 99
Mode
Specification
SIM
Set value
Set range
Sub scanning
direction
magnification
ratio
direction
magnification
ratio
(SPF mode)
Normal
±1.0%
SIM 48-5 Add 1:0.1%
increase
Reduce 1:
0.1%
decrease
Reduce 1:
0.1%
decrease
1 ~ 99
Mode
Specification
SIM
Set value
Set range
Original off
center mode
(OC mode)
center mode
(OC mode)
Single:
Center ±2.0mm
Center ±2.0mm
SIM 50-12
(AUTO
indicator
ON)
Add 1:
0.1mm shift
to R side
Reduce 1:
0.1mm shift
to L side
to R side
Reduce 1:
0.1mm shift
to L side
1 ~ 99
Center
Original guide
Copy paper
(A3 or 17" x 11")
(A3 or 17" x 11")
ADJUSTMENTS 10 - 8
b. SPF original off-center adjustment (SIM50-12)
Note:Before performing this adjustment, be sure to check that the paper
off center is properly adjusted.
1) Make a test chart for the center position adjustment and set it on the
SPF.
<Adjustment specification>
Draw a line on a paper in the scanning direction.
2) Make a normal copy from the bypass tray, and compare the copy
Draw a line on a paper in the scanning direction.
2) Make a normal copy from the bypass tray, and compare the copy
and the original test chart.
If necessary, perform the following adjustment procedures.
3) Execute SIM 50-12.
4) After warm-up, shading is performed and the current set value of the
4) After warm-up, shading is performed and the current set value of the
off center adjustment at each paper feed port is displayed on the
display section in 2 digits.
display section in 2 digits.
5) Enter the set value and press the [START] key.
The set value is stored and a copy is made.
<Adjustment specification>
(8) SPF white correction pixel position adjustment(SIM63-7)
(required in an SPF model when replacing the lens unit)
1) Fully open the SPF.
2) Execute SIM 63-7.
2) Execute SIM 63-7.
If the value is 93 - 229, it is displayed on the display and written into
the EEPROM.
the EEPROM.
If the value is 0 - 92 or 230 - 999, it is displayed on the display but not
written into the EEPROM.
written into the EEPROM.
If the value is 1000 or above, "--" is displayed on the display and it is
not written into the EEPROM.
not written into the EEPROM.
•When the display is 0:
Check that the SPF is open.
Check that the lamp is ON.(If the lamp is OFF,check the MCU
connector.)
Check that the CCD harness is properly inserted into the MCU
connector.
•When the display is 281 or above:
1) Remove the table glass.
2) Remove the dark box.
3) Slide the lens unit toward the front side and attach it,then execute
Check that the SPF is open.
Check that the lamp is ON.(If the lamp is OFF,check the MCU
connector.)
Check that the CCD harness is properly inserted into the MCU
connector.
•When the display is 281 or above:
1) Remove the table glass.
2) Remove the dark box.
3) Slide the lens unit toward the front side and attach it,then execute
SIM.
•When the display is 143 or below:
1) Remove the table glass.
2) Remove the dark box.
3) Slide the lens unit toward the rear side and attach it,then execute
1) Remove the table glass.
2) Remove the dark box.
3) Slide the lens unit toward the rear side and attach it,then execute
SIM.
*
When the lens unit is moved,execute the OC main scanning
magnification ratio auto adjustment,SIM 48-1-1,SIM48-3 and the PF
original off-center adjustment.
magnification ratio auto adjustment,SIM 48-1-1,SIM48-3 and the PF
original off-center adjustment.
*
This adjustment is basically O.K.with SIM 63-7.
B.Image density adjustment
(1)Copy mode (SIM 46-1)
1)Set a test chart (UKOG-0162FCZZ) on the OC table as shown below.
2) Put several sheets of A3 or 11" x 17" white paper on the test chart.
3) Execute SIM 46-1.
4) After warm-up, shading is performed and the current set value of the
3) Execute SIM 46-1.
4) After warm-up, shading is performed and the current set value of the
density level is displayed on the display section in 2 digits.
For mode selection, use the AUTO/TEXT/PHOTO key.
5) Change the set value with the Numeric keys to adjust the copy
image density.
6) Make a copy and check that the specification below is satisfied.
<Adjustment specification>
<Adjustment specification>
Mode
Specification
SIM
Set value
Set
range
Original off
center
mode
(SPF mode)
center
mode
(SPF mode)
Single:
Center ±3.0mm(TEXT
indicator)
Center ±3.0mm(TEXT
indicator)
SIM
50-12
Add 1:
0.1mm shift
to R side
Reduce 1:
0.1mm shift
to L side
to R side
Reduce 1:
0.1mm shift
to L side
1 ~ 99
Duplex:
Center ±3.5mm(PHOTO
indicator)
Center ±3.5mm(PHOTO
indicator)
R
F
Density
mode
LED
Exposure
level
Sharp Gray
Chart output
Set value
Set
range
Auto
Auto
-
"2" is slightly
copied.
copied.
The greater the
set value is the
greater the
density is The
smaller the set
value is the
smaller the
density is.
set value is the
greater the
density is The
smaller the set
value is the
smaller the
density is.
1 ~ 99
Text
Text
3
"3" is slightly
copied.
copied.
Photo
(Error
diffusion)
(Error
diffusion)
Photo
3
"2" is slightly
copied.
copied.
Toner
save
save
Auto/
Photo
Photo
-
"2" is slightly
copied
copied
Toner
save
save
Text/
Photo
Photo
3
"3" is slightly
copied
copied
Photo
(Dither)
(Dither)
Auto/
Text/
Photo
Text/
Photo
3
"2" is slightly
copied
copied
AR-PF1/AR-PF2 11 - 1
[11]AR-PF1 BARCODE FONT KIT
AR-PF2 MACRO FONT FLASH ROM KIT
1. Unpacking
<Parts included>
2. Installation
The AR-PF1 and the AR-PF2 cannot be installed at the same time.
For installing of this option, install the network expansion kit (MX-NB10)
in advance.
in advance.
A. Turn off the power switches of the main unit.
B. Remove two screws, and remove the cover of the network box.
C. Install the ROM PWB to an empty slot in the area shown below.
D. Install the cover of the network box.
E. Turn on the main power switch of the main unit.
F. Check the printer setting list that is printed when the button of the
network expansion kit (MX-NB10) is pressed down for 2 sec. or
more, and confirm that the barcode font or the micro font is printed.
more, and confirm that the barcode font or the micro font is printed.
No.
Packed part names
Quantity
1
Barcode font ROM (AR-PF1)
Flash ROM (AR-PF2)
Flash ROM (AR-PF2)
1
2
CD-ROM
1
3
Operation Manual
1
1
2
3
Status
button
button
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