Panasonic PT-VZ585N / PT-VW545N / PT-VX615N / PT-VZ580 / PT-VW540 / PT-VX610 (serv.man3) Service Manual ▷ View online
DIS-11
SECTION 2 DISASSEMBLY PROCEDURES
<VZ585N/VW545N/VX615N/VZ580/VW540/VX610>
2.8. Power box assy removal
1. Remove 12 screws-A and 1 screw-B and remove the power_ballast_holder assy.
2. Remove 1 screw-C and remove the [P]-P.C.Board.
3. Remove 1 screw-D and remove the Lead_treatment_sheet_3.
4. Remove 2 screws-E and remove the [B]-P.C.Board.
5. Remove 3 screws-F and remove the [K]-P.C.Board_holder and [K]-P.C.Board.
6. Remove 1 screw-G and 2 screws-H and remove the AC Inlet.
7. Remove 1 screw-K and remove the thermal fuse.
A
C
E
F
XYC3+FG10FJK
B
D
H
K
SFPDN308R0SV-
G
XYN4+J8FJ
A
A
A
A
XYC3+FG34FJK
Top view of the fuse mounting
Power_shield_metal
Power_FAN_metal
Power_ballast_holder
Power_FAN
Thermal fuse
Lug
B
A
A
A
A A
A
A
A
A
A
A
A
C
D
E
E
F
F
G
H H
K
F
Power_ballast_holder assy
[P]-P.C.Board
Ballast_sheet2
[B]-P.C.Board
[K]-P.C.Board_holder
Ballast_sheet1
Ballast_isolation_sheet
[K]-P.C.Board
Thermal fuse
AC lnlet
Lead_treatment_sheet_3
DIS-12
SECTION 2 DISASSEMBLY PROCEDURES
<VZ585N/VW545N/VX615N/VZ580/VW540/VX610>
2.9. Top panel duct assy removal
1. Remove 2 screws-A and remove the earth_metal2,earth_metal3
and lens shift_earth_metal.
2. Remove 1 screw-B and remove the [M2]-P.C.Board.
3. Remove 2 screws-C and 2 screws-D and remove the top panel duct assy.
A
XYC3+FG10FJK
B
C
SFPDN308R0SV-
D
SFPDN30140SV-
2.10. Intake fan removal
1. Remove 3 screws-A, 2 screws-B and 1 screw-C and remove
the intake fan1,intake fan3 and intake fan4.
2. Remove 1 screw-D and remove the [M1]-P.C.Board.
A
SFPDN30140SV-
B
D
SFPDN308R0SV-
C
XTB4+43GFJK
Intake fan3
A
C
D
B
B
A
A
Intake fan4
Intake fan1
[M1]-P.C.Board
Earth_metal3
Earth_metal2
Top_panel_duct_assy
Lens shift_earth_metal
A
A
B
D
C
D
C
[M2]-P.C.Board
DIS-13
SECTION 2 DISASSEMBLY PROCEDURES
<VZ585N/VW545N/VX615N/VZ580/VW540/VX610>
3. Optical Parts Disassembly
3.1. Disassembly flow chart
Completed Product
3.3. Polarizer-out removal
3.2.2. Lens mounter unit disassembly
3.2.1. Projection lens removal
2.7. Lighting assy removal
3.4. Polarizer-in removal
3.5. Condenser lens-out removal
3.6. PBS and Integrators removal
3.7. Lighting case top removal
3.8. Parts location and direction in the lighting case
3.2. Projection lens and optical block assy removal
2.5. [A]-P.C.Board unit removal
2.4. Top cover unit removal
DIS-14
SECTION 2 DISASSEMBLY PROCEDURES
<VZ585N/VW545N/VX615N/VZ580/VW540/VX610>
3.2. Projection lens and optical block assy removal
<note> Before removing the projection lens and optical block assy, take out the lighting case from the bottom case.
1. Remove 4 screws-A and remove the projection lens and optical block assy from the lighting case.
Lighting case
projection lens and optical block assy
A
A
A
A
A
SMXAA253R0SAA
A
SM2DN258R0SV-
Important notice on optical block replacement
LCD panels used for this model cannot be replaced separately. Do not disassemble the optical block. These LCD panels
are installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and
prism assy at once.
When replacing optical block, take the optical and electrical adjustments following to the chapter "Adjustment".
3.2.1 Projection lens removal
1. Remove 4 screws-A and remove the projection lens from the optical block/lens mounter unit.
<note> When taking the cleaning or replacing the polarizers, we recommend not to remove the
<note> When taking the cleaning or replacing the polarizers, we recommend not to remove the
projection lens from the optical block/lens mounter.
Optical block/lens mounter unit
Projection lens
A
A
A
A
Note:
For model PT-VZ585N, PT-VZ580, the projection
lens cannot be replaced independently.
Click on the first or last page to see other PT-VZ585N / PT-VW545N / PT-VX615N / PT-VZ580 / PT-VW540 / PT-VX610 (serv.man3) service manuals if exist.