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Model
PT-DZ8700U PT-DS8500U PT-DW8300U PT-DZ110XE PT-DS100XE PT-DW90XE (serv.man11)
Pages
78
Size
28.13 MB
Type
PDF
Document
Service Manual
Brand
Device
Projector / 3-CHIP DLP BASED PROJECTOR
File
pt-dz8700u-pt-ds8500u-pt-dw8300u-pt-dz110xe-pt-ds1.pdf
Date

Panasonic PT-DZ8700U / PT-DS8500U / PT-DW8300U / PT-DZ110XE / PT-DS100XE / PT-DW90XE (serv.man11) Service Manual ▷ View online

  PT-DZ8700U / PT-DS8500U / PT-DW8300U / PT-DZ110XE / PT-DS100XE / PT-DW90XE   
INF-15 
6. Troubleshooting 
6.1. Summary of shutdown system 
When something wrong such as stop of fan happens, the projector has a function to be on standby immediately. 
Monitor LED Indication 
Shut down Detection 
Presumed Factor 
OSD Warning 
Thermal fuse: More than 152 degrees 
Celsius    (automatic restoration type) 
Bimetal OFF
(there is another factor in 
disconnecting)
Confirmation of setting circumstances. 
 
Fuse : 20A 
Blowout of a fuse. 
(there is another factor in disconnecting.) 
 
Not illuminated 
Ballast block Thermal protector 
(SW9601): More than 115±5degrees. 
(80±15 degrees automatic restoration)
Dust clog on air filter. 
Ballast block error. 
 
“STANDBY/ON LED” 
Blinking in red (once) 
Inter lock SW: Shut-down immediately 
by off 
Lamp unit cover is not installed. 
 
FPGA initialize / communication error 
Defective in signal unit board. 
 
“STANDBY/ON LED” 
Blinking in red(3 times)  DMD drive circuit initialize error 
DMD drive circuit / Signal block 
operation error.   
Defective in connector connection. 
 
Intake air Thermo-sensor:   
Less than -20 degrees 
Intake air thermo-sensor connection 
error. 
Defective in sensor. 
 
Optical module thermo-sensor:   
Less than -20 degrees 
Optical module thermo-sensor 
connection error. 
Defective in sensor. 
 
“STANDBY/ON LED” 
Lighting in red 
“TEMP LED” 
Lighting in red 
Exhaust Thermo-sensor: 
Less than -20 degrees 
Exhaust Thermo-sensor connection 
error. 
Defective in sensor. 
 
No signal in each Fan sense 
Connector disconnection. 
Defective fan rotation. 
 
“TEMP LED” 
Blinking in red(3 times) 
Each fan sense signal: 
Less than 70 % of the aim rotation is 
more than 5 seconds 
Fan rotation error. 
 
Intake air Thermo-sensor: 
More than 48 degrees 
Intake thermal error. 
Dust clog on the filter. 
Outside temperature is high. 
Dust clog on the filter. 
46 degrees (high altitude 41 
degrees) "TEMPERATURE 
WARNING" 
44 degrees (high altitude 39 
degrees) "warning cancel" 
Optical module thermo-sensor: 
More than 70 degrees 
Optical module error. 
Heat sink attachment error. 
Clogged ventilator. 
high altitude mode is not on. 
68 degrees 
"TEMPERATURE 
WARNING " 
66 degrees "Warning cancel"
Optical module thermo-sensor: 
When, after lamp lighting, less than 5 
degrees Celsius passed more than 5 
minutes. 
Optical module temperature is low. 
Adjust the setting circumstances. 
 
“TEMP LED” 
Blinking in red (twice) 
(warning 
condition: ”TEMP 
LED” Lighting in red ) 
Exhaust Thermo-sensor: 
More than 65 degrees 
Exhaust temperature error. 
Closed ventilator. 
Deteriorating exhaust fan. 
High altitude mode is not on. 
63 degrees 
"TEMPERATURE 
WARNING " 
61 degrees "Warning cancel"
“LAMP LED” 
Blinking in red (once) 
Lamp memory (EEPROM) 
communication:  
No access response ( no ACK) 
Un-attached lamp. 
lamp memory cable error or 
disconnecting. 
 
“LAMP LED” 
Blinking in red(3 times) 
Lamp status: When status is not 
"Normal performance ", or all lamps do 
not "ON". 
The failure of lamp lit, lamp error. 
Defective in ballast block. 
Hot restart. 
 
“LAMP LED” 
Lighting in red 
Lamp ran-time : More than 3000h 
(in 10 minutes shut down) 
Exceed the limitation of lamp use. 
“REPLACE LAMP 
IN ** MINUTES,POWER 
WILL TURN OFF 
AND GO INTO STANDBY 
MODE AUTOMATICALLY”. 
“FILTER LED” 
Blinking in red (once) 
ACF detection switch (SW1501): ON 
when un-attached  ACF detection 
switch voltage "Low". 
ACF unit un –attached. 
ACF unit detection switch. 
“REPLACE FILTER. 
IN ** MINUTES,POWER 
WILL TURN OFF 
AND GO INTO STANDBY 
MODE AUTOMATICALLY”. 
                                                          ** : 10-1 countdown value is displayed. 
PT-DZ8700U / PT-DS8500U / PT-DW8300U / PT-DZ110XE / PT-DS100XE / PT-DW90XE
 
INF-16 
6.2. System log data acquisition method 
6.2.1. Equipment to be used 
        1. Computer : Use it for the transfer of backup data. 
        2. Communication cable : D-sub 9pin (male/female  RS-232C straight) 
                3. Service Software :  [DataLogBackup.exe]    Service software is downloaded from the projector service homepage. 
6.2.2. Connection Preparations 
        1. Correct the serial terminals on the projector and the PC by using a communication cable. 
             *Prevent PC from going into stand-by or shut down. 
 
 
 
 
 
 
 
 
6.2.3. Backup the EEPROM data (It is before circuit board exchange) 
        1. Switch the projector to "Normal-Standby" mode (POWER indicator is Lighting in red). 
        2. Start up service software [DataLogBackup.exe]  with a computer. 
 
 
 
        3. Choose "Option " →  " Setting" and set Serial Port of the computer, Baud Rate and Parity. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
        4. Choose a model number and ID. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Computer
 
Projector
RS-232C straight
  PT-DZ8700U / PT-DS8500U / PT-DW8300U / PT-DZ110XE / PT-DS100XE / PT-DW90XE   
INF-17 
        5. 1) Choose "Log (SYSTEM)”. 
                    2) Click an [Get] button. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
        6. Log is displayed. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
PT-DZ8700U / PT-DS8500U / PT-DW8300U / PT-DZ110XE / PT-DS100XE / PT-DW90XE
 
INF-18 
6.2.4. Error cord of system log 
 
 Bit  Error 
cord 
Factor 
Descrition 
00 
00 
00 
01 
Photo sensor error 
The photo sensor in this projector has breaking of wire, or 
connector RL14 or M31 is disconnected. 
It is abnormality of the reading value of the photo sensor. 
00 
00 
00 
02 
Cover open error 
Does the lamp unit cover open? 
2 00 
00 
00 
04 
Unused 
 
 
3 00 
00 
00 
08 
Airflow sensor 
disconnected 
The airflow sensor has breaking of wire, or connector RL9 or M21 
is disconnected. 
00 
00 
00 
10 
Warning of low voltage 
The AC voltage is less than it 90V. 
00 
00 
00 
20 
Filter blocked error 
The air filter in ACF has no quantity, or it may accumulate dust. 
00 
00 
00 
40 
LAMP1 time warning 
00 
00 
00 
80 
LAMP2 time warning 
It becomes a period when the lamp unit is replaced.   
Prepare a new lamp unit. The shutdown will occur within 200 
hours. 
00 
00 
01 
00 
Filter rotation error 
It failed in the air filter rewinding in ACF. 
9 00 
00 
02 
00 
ACF 
time 
warning 
The ACF runtime exceeds specified cumulative usage time, and 
becomes a period when the air filter is replaced. 
10 00 
00 
04 
00 
Unused 
 
 
11 00 
00 
08 
00 
Unused 
 
 
12 00 
00 
10 
00 
Warning of lamp 
surroundings high 
temperature 
13 00 
00 
20 
00 
Warning of intake air high 
temperature 
14 00 
00 
40 
00 
Warning of optical module 
high temperature 
The temperature inside this projector has become high. If the 
temperature rises any further, the shutdown occurs. 
  - The ventilation holes may be closed. 
  - The ambient temperature in the place of use may be too high. 
  - The air filter may accumulate dust 
15 00 
00 
80 
00 
Warning of optical module 
low temperature 
The ambient temperature in the place of use may be 0°C or 
lower. 
If the temperature inside this projector does not rise within 5 
minutes after the turning on the lamp, the shutdown occurs. 
16 00 
01 
00 
00 
Warning of battery for 
clock 
It is necessary to exchange a battery. 
17 00 
02 
00 
00 
Lamp surroundings 
thermosensor 
disconnected 
The lamp surroundings thermosensor has breaking of wire, or 
connector R34 or M11 is disconnected. 
18 00 
04 
00 
00 
Intake air thermosensor 
disconnected 
The intake air thermosensor has breaking of wire, or connector 
RL10 or M11 is disconnected. 
19 00 
08 
00 
00 
Optical module 
thermosensor 
disconnected 
The thermosensor in this projector has breaking of wire, or 
connector G14 is disconnected. 
20 00 
10 
00 
00 
Shutter 
error 
It fails in the operation of the shutter. It is a breakdown when not 
recovering even if the power is turned on again. 
21 
00 
20 
00 
00 
Iris error 
It fail in the movement of the Iris. 
22 
00 
40 
00 
00 
LAMP1 turning ON failure
23 
00 
80 
00 
00 
LAMP2 turning ON failure
It fails in the turning ON the lamp. 
  - The power may have been turned on straight away after it was 
turned off. 
24 
01 
00 
00 
00 
LAMP1 time error 
25 
02 
00 
00 
00 
LAMP2 time error 
The lamp ON time exceeds specified cumulative usage time, and 
becomes a period when the lamp unit is replaced. 
26 
04 
00 
00 
00 
ACF installation error 
The air filter has not been installed properly. 
27 08 
00 
00 
00 
Lamp surroundings 
temperature error 
28 10 
00 
00 
00 
Intake air temperature 
error 
29 20 
00 
00 
00 
Optical module 
temperature error 
Abnormally high temperature is detected inside this projector and 
the shutdown has occurred. 
  - The ventilation holes may be closed. 
  - The ambient temperature in the place of use may be too high. 
  - The air filter may accumulate dust. 
30 40 
00 
00 
00 
Fan 
error 
The fan and/or fan drive circuit is abnormal. It is a breakdown 
when not recovering even if the power is turned on again. 
Basic 
31 
80 
00 
00 
00 
Main CPU error 
The main CPU circuit is abnormal. It is a breakdown when not 
recovering even if the power is turned on again. 
 
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