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Model
U-4LE1E5 U-4LE1E8 U-5LE1E5 U-5LE1E8 U-6LE1E5 U-6LE1E8
Pages
127
Size
7.25 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner / MINI VRF SYSTEM
File
u-4le1e5-u-4le1e8-u-5le1e5-u-5le1e8-u-6le1e5-u-6le.pdf
Date

Panasonic U-4LE1E5 / U-4LE1E8 / U-5LE1E5 / U-5LE1E8 / U-6LE1E5 / U-6LE1E8 Service Manual ▷ View online

Mini_VRF_eng.indd   2
2011/08/25   11:41:37
When Connecting Refrigerant Tubing
• Ventilate the room well, in the event that is refrigerant 
gas leaks during the installation. Be careful not to allow 
contact of the refrigerant gas with a flame as this will 
cause the generation of poisonous gas.
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces 
of the flare and union tubes before connecting them, 
then tighten the nut with a torque wrench for a leak-free 
connection.
• Check carefully for leaks before starting the test run.
• Do not leak refrigerant while piping work for an
installation or re-installation, and while repairing
refrigeration parts.
Handle liquid refrigerant carefully as it may cause
frostbite.
WARNING
• When performing piping work do 
not mix air except for specified 
refrigerant (R410A) in refrigeration 
cycle. It causes capacity down, and 
risk of explosion and injury due to 
high tension inside the refrigerant 
cycle.
• Refrigerant gas leakage may cause 
fire.
Do not add or replace refrigerant
other than specified type.
It may cause product damage, burst
and injury etc.
When Servicing
• Turn the power OFF at the main power box 
(mains) before opening the unit to check or repair 
electrical parts and wiring.
Keep your fingers and clothing away from any moving 
parts.
Clean up the site after you finish, remembering to 
check that no metal scraps or bits of wiring have been 
left inside the unit being serviced.
WARNING
Do not clean inside the indoor and 
outdoor units by users. Engage 
authorized dealer or specialist for 
cleaning.
In case of malfunction of this 
appliance, do not repair by yourself. 
Contact to the sales dealer or service 
dealer for a repair.
CAUTION
• Do not touch the air inlet or the 
sharp aluminum fins of the 
outdoor unit. You may get injured.
•  Ventilate any enclosed areas when 
installing or testing the refrigeration 
system. Escaped refrigerant gas, on 
contact with fire or heat, can produce 
dangerously toxic gas.
•  Confirm after installation that no 
refrigerant gas is leaking. If the gas 
comes in contact with a burning stove, 
gas water heater, electric room heater 
or other heat source, it can cause the 
generation of poisonous gas.
Others
CAUTION
Do not touch the air inlet or the 
sharp aluminum fins of the 
outdoor unit. You may get injured.
Do not sit or step on the unit, 
you may fall down accidentally.
Do not stick any object into the 
FAN CASE. 
You may be injured and the 
unit may be damaged.
When Installing…
Select an installation location which is rigid and strong 
enough to support or hold the unit, and select a location 
for easy maintenance.
…In a Room
Properly insulate any tubing run inside a room to prevent 
“sweating” that can cause dripping and water damage to 
walls and floors.
CAUTION
Keep the fire alarm and the air outlet at least 
1.5 m away from the unit.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide 
a solid, level foundation for the outdoor unit. This prevents 
water damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a 
metal frame. Provide a suitable air baffle.
…In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher 
than drifting snow. Provide snow vents.
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RoHS
· This product does not contain any hazardous 
substances prohibited by the RoHS Directive.
WARNING
· You are requested to use RoHS compliant 
parts for maintenance or repair.
2.
The standards for minimum room volume are as follows.
(1)
No partition (shaded portion)
(2)
When there is an effective opening with the adjacent room 
for ventilation of leaking refrigerant gas (opening without 
a door, or an opening 0.15% or larger than the respective 
floor spaces at the top or bottom of the door).
(3)
If an indoor unit is installed in each partitioned room and 
the refrigerant tubing is interconnected, the smallest room 
of course becomes the object. But when mechanical 
ventilation is installed interlocked with a gas leakage 
detector in the smallest room where the density limit is 
exceeded, the volume of the next smallest room becomes 
the object.
3.
The minimum indoor floor space compared with the 
amount of refrigerant is roughly as follows: (When the 
ceiling is 2.7 m high)
40.5
54.0
27.0
13.5
0.0
20
10
0
30
40
60
70
80
90 100
50
67.5
81.0
94.5
108.0
121.5
135.0
148.5
162.0
175.5
189.0
202.5
216.0
229.5
243.0
256.0
270.0
m
2
m
3
15
10
5
0
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
283.5
297.0
310.5
324.0
337.5
k
g
Check of Density Limit
The room in which the air conditioner is to be installed 
requires a design that in the event of refrigerant gas 
leaking out, its density will not exceed a set limit.
The refrigerant (R410A), which is used in the air conditioner, 
is safe, without the toxicity or combustibility of ammonia, and 
is not restricted by laws imposed to protect the ozone layer. 
However, since it contains more than air, it poses the risk of 
suffocation if its density should rise excessively. Suffocation 
from leakage of refrigerant is almost non-existent. With the 
recent increase in the number of high density buildings, 
however, the installation of multi air conditioner systems is 
on the increase because of the need for effective use of floor 
space, individual control, energy conservation by curtailing heat 
and carrying power, etc.
Most importantly, the multi air conditioner system is able 
to replenish a large amount of refrigerant compared to 
conventional individual air conditioners. If a single unit of the 
multi air conditioner system is to be installed in a small room, 
select a suitable model and installation procedure so that if the 
refrigerant accidentally leaks out, its density does not reach the 
limit (and in the event of an emergency, measures can be made 
before injury can occur).
In a room where the density may exceed the limit, create an 
opening with adjacent rooms, or install mechanical ventilation 
combined with a gas leak detection device. The density is as 
given below.
Total amount of refrigerant (k
g)
Min. volume of the indoor unit installed room (m
3
< Density limit (k
g/m
3
)
The density limit of refrigerant which is used in multi air 
conditioners is 0.3 k
g/m
3
 (ISO 5149).
NOTE
1.
If there are 2 or more refrigerating systems in a single 
refrigerating device, the amount of refrigerant should be as 
charged in each independent device.
For the amount of charge in this example:
The possible amount of leaked refrigerant gas in rooms A, 
B and C is 10 k
g.
The possible amount of leaked refrigerant gas in rooms D, 
E and F is 15 k
g.
e.g., charged 
amount (10 k
g)
Indoor unit
Outdoor unit
e.g., charged 
amount (15 k
g)
Room A
Room B
Room C
Room D
Room E
Room F
Outdoor unit
Refrigerant tubing
Indoor unit
Mechanical ventilation device – Gas leak detector
Refrigerant tubing
Outdoor unit
Indoor unit
Very 
small 
room
Small 
room
Medium 
room
Large room
Range below the 
density limit of 
0.3 k
g/m³
(Countermeasures 
not needed)
Range above the 
density limit of 0.3 
k
g/m³
(Countermeasures 
needed)
Total amount of refrigerant
Min. indoor volume
Min. indoor floor area
(when the ceiling is 2.7 m high)
iii
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Contents
1. Address Settings
(Outdoor Units) ................................................................................................................. 1-1
2-1
3-1
4-1
5-1
6-1
1-2
2-2
4-2
5-2
6-2
2-3
2-9
2-24
1-3
1-5
1. Test Run ......................................................................................................................
2. Settings of Outdoor Unit Control PCB ........................................................................
3. Auto Address Setting ..................................................................................................
2. Remote Controller Functions ...........................................................................................
1. Remote Controller Test Run Settings .........................................................................
2. Simple Settings Function ............................................................................................
3. Detailed Settings Function ..........................................................................................
4. Remote Controller Servicing Functions .......................................................................
3-2
3-4
3-5
3-51
1. Contents of Remote Controller Switch Alarm Display ................................................
2. Outdoor Unit Control PCB LED Display .....................................................................
3. Mini VRF System Alarm Codes ..................................................................................
4. Inspection of Parts (Outdoor Unit) ..............................................................................
3-52
5. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently ............
3. Trouble Diagnosis ............................................................................................................
4. PCB Settings .....................................................................................................................
1. Outdoor Unit Control PCB  .........................................................................................
5. Self-Diagnostics Function Table 
.......................................................................................
1. Self-Diagnostics Function Table .................................................................................
6. Service Checker ................................................................................................................
1.  Outdoor Unit Maintenance Remote Controller ............................................................
iv
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v
– MEMO –
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  • Here you can View online or download the Service Manual for the Panasonic U-4LE1E5 / U-4LE1E8 / U-5LE1E5 / U-5LE1E8 / U-6LE1E5 / U-6LE1E8 in PDF for free, which will help you to disassemble, recover, fix and repair Panasonic U-4LE1E5 / U-4LE1E8 / U-5LE1E5 / U-5LE1E8 / U-6LE1E5 / U-6LE1E8 Air Conditioner. Information contained in Panasonic U-4LE1E5 / U-4LE1E8 / U-5LE1E5 / U-5LE1E8 / U-6LE1E5 / U-6LE1E8 Service Manual (repair manual) includes:
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  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.