Sony DEV-3 / DEV-5 (serv.man2) Service Manual ▷ View online
DEV-3/5_L2
2-2
– ENGLISH –
– JAPANESE –
NOTE FOR REPAIR
修理時の注意
• Make sure that the flat cable and flexible board are not cracked or
bent at the terminal.
Do not insert the cable insufficiently nor crookedly.
• When remove a connector, do not pull at wire of connector. It is
possible that a wire is snapped.
• When installing a connector, do not press down at wire of connector.
It is possible that a wire is snapped.
It is possible that a wire is snapped.
• Do not apply excessive load to the gilded flexible board.
• フラットケーブルおよびフレキシブル基板の端子面に欠け，折
れ等がないことを確認する。
また，コネクタへの接続は，差し込み不足や斜め差しにならな
いように注意する。
• コネクタを取り外す時に，線材部（極細）を持って引っ張ると断
線する恐れがありますので，絶対に線材部（極細）を持って引っ
張らないでください。
張らないでください。
• 線材部（極細）を押さえながらコネクタを差し込むと，線材部（極
細）が断線する恐れがありますので，絶対に線材部（極細）には負
担をかけないでください。
担をかけないでください。
• 金メッキされているフレキシブル基板には，強い負担をかけな
いでください。
Cut and remove the part of gilt
which comes off at the point.
(Be careful or some
pieces of gilt may be left inside)
which comes off at the point.
(Be careful or some
pieces of gilt may be left inside)
Cut and remove the part of gilt
which comes off at the point.
(Be careful or some
pieces of gilt may be left inside)
which comes off at the point.
(Be careful or some
pieces of gilt may be left inside)
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႐ว߽ࠆߩߢᵈᗧߒߡߊߛߐ㧕
వ┵ߩ߇ࠇߚࡔ࠶ࠠㇱߪࠞ࠶࠻ߒߡ
㒰ߒߡߊߛߐޕ
㧔ࡔ࠶ࠠ⎕ ߇ࠦࡀࠢ࠲ౝߦᱷߞߡࠆ
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㧔ࡔ࠶ࠠ⎕ ߇ࠦࡀࠢ࠲ౝߦᱷߞߡࠆ
႐ว߽ࠆߩߢᵈᗧߒߡߊߛߐ㧕
DEV-3/5_L2
2-3
2-1. EXPLODED VIEWS
2-1-1. OVERALL SECTION-1
DISASSEMBLY
3
Open the JK Lid (
3
)
→ #2 X 3 → #12 X 2
1. Remove to numerical order (
1
to
4
) in the left figure.
Screw
Ref. No.
Part No.
Description
Ref. No.
Part No.
Description
1
4-409-399-01 COVER,
FRONT
2
4-400-227-01
CABINET (R), SIDE
3
4-409-397-01 LID,
JK
4
4-400-228-01
CABINET (L), SIDE
#2
2-635-562-31 SCREW
(M1.7)
#12
3-080-204-21 SCREW,
TAPPING,
P2
Right View
Left View
Bottom View
#2
#2
#2
#2
#2
#2
2
Right View
#2
#12
3
Bottom View
Left View
#12
#12
#2
#2: M1.7 X 4.0
(Black)
2-635-562-31
2-635-562-31
4.0
1.7
#12: M1.7 X 5.0 (Tapping)
(Black)
3-080-204-21
3-080-204-21
1.7
5.0
#12
#2
#12
#12
#2
Front Section
(See Page 2-5)
2
Cabinet (BM) Section
(See Page 2-4)
#12
#2
#2
#2
#2
3
2
#2
1
1
3
2
4
4
3
2
#2 X 17
→ Open the MS Lid (
2
)
4
#12 X 3
→ #2 X 1
DEV-3/5_L2
2-4
2-1-2. CABINET (BM) SECTION
Screw
#12: M1.7 X 5.0 (Tapping)
(Black)
3-080-204-21
3-080-204-21
1.7
5.0
Ref. No.
Part No.
Description
Ref. No.
Part No.
Description
51
A-1851-471-A CABINET (BM) BLOCK ASSY
52
X-2583-326-1 CABINET
(BM)
ASSY
53
4-409-168-01 SHAFT,
DC
54
4-409-167-01 LID,
DC
55
4-409-164-01
RETAINER, BT LID
56
4-409-158-01
PLATE (R), STRAP
57
4-409-154-01
PLATE (L), STRAP
58
4-409-163-01 SHAFT,
BT
59
4-409-165-01
SPRING, BT OPEN
60
4-300-634-01
LABEL, BT FITTING SUPPORT
61
4-409-161-01
RETAINER, BT LOCK
62
4-409-162-01
CLAW, BT LOCK
63
4-409-166-01
CLICK, BT LOCK
64
4-409-159-01 LID,
BT
65
4-409-160-01
KNOB, BT LOCK
66
4-417-683-01
CUSHION (93800), BT
#12
3-080-204-21 SCREW,
TAPPING,
P2
#12
#12
#12
#12
#12
#12
#12
#12
52
51
53
54
55
56
58
57
65
64
62
61
66
59
63
60
DEV-3/5_L2
2-5
2-1-3. FRONT SECTION
DISASSEMBLY
1. Remove to numerical order (
1
to
7
) in the left figure.
2
#49 X 4
4
#2 X 1
6
#2 X 4
5
#11 X 2
→ #2 X 1
7
Disconnect the connector
→ #2 X 2 → Open the MS Lid (
7
)
→ #2 X 1
3
#11 X 2
→ #2 X 2 → #11 X 2 → #2 X 1 → #158 X 1 → #2 X 4
Note
Screw
Ref. No.
Part No.
Description
Ref. No.
Part No.
Description
101
4-409-394-01 CABINET
(F)
102
4-409-395-01
GLASS (93800), COVER
103
4-409-396-01
CUSHION, GLASS (Note)
104
4-409-352-01 RETAINER,
MC
105
4-409-353-01 CUSHION,
MICROPHONE
106
4-400-322-01 CABINET
(FM)
107
4-409-351-01 CABINET
(MC)
108
4-409-350-01 FRAME,
SP
109
4-409-349-01 HOLDER,
SP
110
4-409-398-01
PLATE (L), SIDE
111
3-069-286-03 SHOE,
ACCESSORY
112
3-288-615-02 SPRING,
SHOE
113
4-142-497-11 EMBLEM,
G
MIC901 1-542-814-11 MICROPHONE
UNIT
SP901 1-858-075-12 SPEAKER
(1.8CM)
#2
2-635-562-31 SCREW
(M1.7)
#11
3-078-890-11 SCREW,
TAPPING
#12
3-080-204-21 SCREW,
TAPPING,
P2
#49
2-630-005-31
SCREW (M2), NEW TRUSTER, P2
#158
2-660-401-51
SCREW (M1.7), NEW TRU-STAR, P2
Top View
#49
Right View
Back View
Left View
Top View
Bottom View
#11
#11
#2
#158
#2
#2
#2
Right View
#2
#11
Bottom View
#2
Front View
#2
Front View
Connector
Left View
#2
#2
7
A
A
3
Cabinet (Top) Section
(See Page 2-6)
MS Section
(See Page 2-7)
7
#11
#2
#2
#11
ns
#11
#2
#11
#2
#158
#49
#11
#2
#2
#2
#2
#11
#2
SP901
MIC901
1
112
4
110
108
113
5
109
6
101
102
104
103
(Note)
107
7
106
2
111
105
Note : Refer to “Assembly-1: Installation Cautions of the
Glass Cusion.”.
Note : “Assembly-1: Installation Cautions of the Glass Cushion.”
を参照してください。
#2: M1.7 X 4.0
(Black)
2-635-562-31
2-635-562-31
4.0
1.7
#11: M1.7 X 4.0 (Tapping)
(Silver)
3-078-890-11
3-078-890-11
4.0
1.7
#12: M1.7 X 5.0 (Tapping)
(Black)
3-080-204-21
3-080-204-21
1.7
5.0
#49: M2.0 X 4.0
(Black)
2-630-005-31
2-630-005-31
4.0
2.0
5.0
1.7
#158:
M1.7 X 5.0
(Red)
2-660-401-51
2-660-401-51
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