Sony DEV-3 / DEV-5 (serv.man2) Service Manual ▷ View online
DEV-3/5_L2
1-1
1. SERVICE NOTE
1-1. POWER SUPPLY DURING REPAIRS
In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4 V), the power is shut off
so that the unit cannot operate.
These following method is available to prevent this.
so that the unit cannot operate.
These following method is available to prevent this.
Method:
Use the AC power adaptor.
1-2. PRECAUTION ON REPLACING THE VC-642 BOARD
Note the following when replacing the board.
DESTINATION DATA
When you replace to the repairing board, the written destination data of repairing board also might be changed to original setting.
Start the Adjust Manual in the Adjust Station and execute the “DESTINATION DATA WRITE”.
After the board replacement, the error of the built-in recording media may be displayed. In this case, execute the [DESTINATION DATA WRITE]
then the error will be cleared. If it is not cleared with [DESTINATION DATA WRITE], format the built-in recording media.
Start the Adjust Manual in the Adjust Station and execute the “DESTINATION DATA WRITE”.
After the board replacement, the error of the built-in recording media may be displayed. In this case, execute the [DESTINATION DATA WRITE]
then the error will be cleared. If it is not cleared with [DESTINATION DATA WRITE], format the built-in recording media.
USB SERIAL SAVE
When you replace to the repairing board, get the data from the former one.
Start the Adjust Manual in the Adjust Station and perform “USB SERIAL SAVE” to get the data.
Start the Adjust Manual in the Adjust Station and perform “USB SERIAL SAVE” to get the data.
USB SERIAL No.
The set is shipped with a unique ID (USB Serial No.) written in it.
This ID has not been written in a new board for service, and therefore it must be entered after the board replacement.
Start the Adjust Manual in the Adjust Station and execute the “USB SERIAL No. INPUT”.
This ID has not been written in a new board for service, and therefore it must be entered after the board replacement.
Start the Adjust Manual in the Adjust Station and execute the “USB SERIAL No. INPUT”.
1-3. PRECAUTION ON REPLACING THE US-019 BOARD
Angular Velocity Sensor
When you replace to the repairing board, write down the sensitivity displayed on the angular velocity sensor SE7501 (PITCH/YAW).
Start the Adjust Manual in the Adjust Station and execute the “GYRO sensor sensitivity adj”.
Start the Adjust Manual in the Adjust Station and execute the “GYRO sensor sensitivity adj”.
Note: The sensor sensitivity of SE7501 (PITCH/YAW) on US-019 board is written only repair parts.
US-019 BOARD (SIDE A)
YY PP
G1
G2
PP:
PITCH sensor sensitivity
PITCH sensor sensitivity
YY:
YAW sensor sensitivity
YAW sensor sensitivity
– ENGLISH –
1-4. PRECAUTION ON REPLACING THE LENS
When replacing the lens, write down the PITCH/YAW data given on the data sheet of the replacement lens for service.
Start the Adjust Manual in the Adjust Station and execute the “GYRO sensor sensitivity Adj”.
Start the Adjust Manual in the Adjust Station and execute the “GYRO sensor sensitivity Adj”.
PITCH/YAW Data
MAIN (Left lens)
SUB (Right lens)
YAW data
P.PP/Y.YY
P.PP/Y.YY
P.PP/Y.YY
PITCH data
1-5. PRECAUTION ON REPLACING THE EVF BLOCK
When replacing the EVF block, write down the PITCH/YAW data given on the data sheet of the replacement EVF block for service.
Start the Adjust Manual in the Adjust Station and execute the “Viewfinder Adj”.
Start the Adjust Manual in the Adjust Station and execute the “Viewfinder Adj”.
PP
YY
YAW data
PITCH data
DEV-3/5_L2
1-2
1-6. SELF-DIAGNOSIS FUNCTION
1-6-1. Self-diagnosis Function
When problems occur while the unit is operating, the self-diagnosis
function starts working, and displays on the Viewfinder or the LCD
screen what to do.
This function consists of two display; self-diagnosis display and service
mode display.Details of the self-diagnosis functions are provided in the
Instruction manual.
function starts working, and displays on the Viewfinder or the LCD
screen what to do.
This function consists of two display; self-diagnosis display and service
mode display.Details of the self-diagnosis functions are provided in the
Instruction manual.
1-6-2. Self-diagnosis Display
When problems occur while the unit is operating, the counter of the
Viewfinder or the LCD screen shows a 4-digit display consisting of an
alphabet and numbers,
which blinks at 3.2 Hz. This 5-character display indicates the “repaired
by:”, “block” in which the problem occurred, and “detailed code”of the
problem.
Viewfinder or the LCD screen shows a 4-digit display consisting of an
alphabet and numbers,
which blinks at 3.2 Hz. This 5-character display indicates the “repaired
by:”, “block” in which the problem occurred, and “detailed code”of the
problem.
0 0
3 2
C
Repaired by:
Refer to “1-6-3. Self-diagnosis Code Tabl e”.
Indicates the appropriate
step to be taken.
E.g.
13 ....
32 ....Turn on power again.
13 ....
32 ....Turn on power again.
Block
Detailed Code
Blinks at 3.2 Hz
C : Corrected by customer
E : Corrected by service
engineer
Format the “memory card”.
Viewfinder or LCD screen
1-6-3. Self-diagnosis Code Table
Self-diagnosis Code
Symptom/State
Correction
Repaired by:
Block
Function
Detailed
Code
C
0
4
0
0
Non-standard battery is used.
Use the InfoLITHIUM battery.
C
0
6
0
0
The battery pack temperature is high.
Change the battery pack or place it in a cool place.
C
1
3
0
1
Memory card is unformatted.
Memory card is broken.
Memory card is broken.
Format the memory card.
Insert a new memory card.
Insert a new memory card.
C
1
3
0
2
Access error
Remove the power source. Reconnect it again and operate your cam-
corder again.
corder again.
C
1
3
0
3
Access error (External media)
Turn power off and turn power on again.
C
1
3
0
4
Drive fault (External media)
Turn power off and turn power on again.
C
E
3
2
6
1
6
0
0
0
Difficult to adjust focus
(Cannot initialize focus)
(Cannot initialize focus)
Retry turn the power on by the power switch. If it does not recover, check
the focus MR sensor of lens device (pin r;, ra of CN5001 or pin r;,
ra
the focus MR sensor of lens device (pin r;, ra of CN5001 or pin r;,
ra
of CN5005 on the LD-286 board). If it is OK, check the focus motor
drive IC (IC5501 on the LD-286 board).
E
2
0
0
0
Flash memory data are rewritten.
Make flash memory data correct value. (Note 1)
E
3
1
0
0
Drive fault
Turn power off and turn power on again.
Note 1: Start the Adjust Manual in the Adjust Station and refer to the “DESTINATON DATA WRITE”.
Note 2: Functions of codes with * mark are not provided in this unit.
Note 2: Functions of codes with * mark are not provided in this unit.
( )
Self-diagnosis Code
Symptom/State
Correction
Repaired by:
Block
Function
Detailed
Code
E
6
1
1
0
Zoom operations fault
(Cannot initialize zoom lens.)
Inspect the lens device zoom reset signal (pin wd of CN5001 or pin wd
of CN5005 on the LD-286 board) when zooming is performed when
the zoom lever is operated, and the zoom motor drive circuit (IC5601
on the LD-286 board) when zooming is not performed.
E
6
1
1
1
The abnormalities in initialization of the focus
lens and the abnormalities in initialization of
the zoom lens occurred simultaneously.
Check both C: 32: 60 and E: 61: 10 of the self-diagnosis code.
E
6
1
3
0
Reset position detection error on the stepper
iris initializing
Turn the power on. Disconnect the battery or power cord, and then
connect again.
Confirm that the iris blades in lens are working.
If iris blades do not working, check the iris motor drive IC in lens drive
block (CN5001 pin rf, t; or CN5005 pin rf, t; on LD-286 board).
If iris blades work normally, confirm that they are closing completely
and confirm following item.
･ Case of the iris blades do not close normally Replace the lens de-
･ Case of the iris blades do not close normally Replace the lens de-
vice).
･ Case of “E: 61: 30” is appeared and iris blades closed completely.
Confirm that communication with lens device is normal.
･ Case of LCD is not displayed normally Check that connection be-
･ Case of LCD is not displayed normally Check that connection be-
tween lens device (CM-114) and CN1011 or CN1015 on VC-642
board by FP-1468 or FP-1469 flexible board.
･ Case of LCD is displayed normally Replace the lens device.
E
6
2
0
0
Handshake correction function does not work
well. (With PITCH angular velocity sensor
output stopped.)
Inspect PITCH angular velocity sensors (SE7501 on the US-019 board)
peripheral circuits.
E
6
2
0
1
Handshake correction function does not work
well. (With YAW angular velocity sensor
output stopped.)
Inspect YAW angular velocity sensors (SE7501 on the US-019 board)
peripheral circuits.
E
6
2
0
2
Abnormality of IC for steadyshot.
Refer to [1-5-1. E : 62 : 02 (Abnormality of IC for Steadyshot) Occurred].
E
6
2
0
3
IC for steadyshot and micro controller com-
munication abnormality among.
Inspect the steadyshot circuit (IC5501 on the LD-286 board).
E
6
2
0
4
Image vibration correction during
handshake function does not work.
Inspect the image vibration angular velocity sensors (SE7701 on the
LD-286 board) peripheral circuits.
E
6
2
1
0
Shift lens initializing failure.
Replacement of lens device. (Note 3) If an error occurs again, replace
the LD-286 board.
E
6
2
1
1
Shift lens overheating (Pitch)
Refer to [1-5-2. E : 62 : 11 (Shift Lens Overheating (Pitch)) Occurred].
E
6
2
1
2
Shift lens overheating (Yaw)
Refer to [1-5-3. E : 62 : 12 (Shift Lens Overheating (Yaw)) Occurred].
E
6
2
2
0
Abnormality of thermistor.
Refer to [1-5-4. E : 62 : 20 (Abnormality of Thermistor) Occurred].
E
9
1
0
1
Abnormality when flash is being charged.
Turn power off and turn power on again.
E
9
1
0
2
Abnormality of flash unit.
Turn power off and turn power on again.
E
9
1
0
3
Abnormality of flash unit Temperature
detection.
Turn power off and turn power on again.
E
9
2
0
1
Battery current value goes over the max
discharge current
Check the remaining battery power because this symptom maybe
depended on the remaining battery level, and confirm whether or
not the symptom is occurred after replacing the battery. If the symp-
tom is still occurred, overhaul inspection is needed. Check each
output of DC/DC converter on CN1012 of VC-642 board with the
AC adaptor connected DC JACK (J901).
(The minimum connection to periphery)
E
9
4
0
0
Fault of writing or erasing or back up the
flash memory
Check the OneNAND of CPU (IC1301, IC1601 on the VC-642
board).
E
9
4
0
1
Internal flash memory fault
Turn power off and turn power on again.
E
9
4
0
2
BGM data error
Check the CPU (IC1301 on the VC-642 board).
E
9
5
0
0
GPS hardware error
DEV-5: Check whether the flexible flat cable of the GPS module is
broken, and check whether it is inserted imperfectly. If there is no prob-
lem the flexible flat cable, inspect or replacement of the GPS module.
E
9
6
0
0
Map area mount error
DEV-5: Inspect or replacement of the VC-642 board.
E
9
7
0
0
Projector hardware error
Turn power off and turn power on again.
Note 3: When the lens device was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
*
*
*
*
*
*
– ENGLISH –
DEV-3/5_L2
1-3
– ENGLISH –
1-7. METHOD OF COPING WITH SHIFT LENS ERROR
LD-286 BOARD (SIDE A)
LD-286 BOARD (SIDE B)
C5527
C5528
C5528
C5525
C5526
C5529
C5530
C5531
C5532
R5506
IC5501
C5527
C5528
C5525
C5526
C5529
C5530
C5531
C5532
R5506
IC5501
Fig. 1
Measurement points on the LD-286 board
about 330 msec
Note: The length of low section will vary a little depending on the conditions.
Fig. 2
Change in output voltage of R5506 on the LD-286 board
1-7-1. E : 62 : 02 [Abnormality of IC for Steadyshot] Occurred
Order
Procedure
1
Turn the power OFF.
2
While measuring with an oscilloscope the output voltage of R5506 in the periphery of IC5501 on the LD-286 board, turn the
power ON to check that the output voltage immediately after the power on change as shown in Fig. 2.
power ON to check that the output voltage immediately after the power on change as shown in Fig. 2.
3
If the output voltage change as shown in Fig. 2, replace the lens device (Note). If it does not change as shown in Fig. 2, inspect
the camera control circuit (IC1301 of VC-642 board) periphery.
the camera control circuit (IC1301 of VC-642 board) periphery.
Note: When the lens device was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
1-7-2. E : 62 : 11 [Shift Lens Overheating (Pitch)] Occurred
Connect by the SeusEX and perform the following process.
Order
AdjustBlock
AdjustCode
Procedure
0
Perform the following process in movie mode.
1
0404
A_TB_HLL_2E
00000001, 00000000,
00000000, 00000000
00000001, 00000000,
00000000, 00000000
Write the data. (After it starts, set it before caution is displayed.)
2
Check if the shift lens moves while setting the order 1.
If the shift lens does not move, replace the lens device (Note).
When the shift lens moved, proceed to the order 3.
If the shift lens does not move, replace the lens device (Note).
When the shift lens moved, proceed to the order 3.
3
While setting the order 1, measure with an oscilloscope the output voltage
of C5529 and C5530 in the periphery of IC5501 on the LD-286 board to
check the output voltage varies.
of C5529 and C5530 in the periphery of IC5501 on the LD-286 board to
check the output voltage varies.
4
If the output voltage does not vary, replace the lens device (Note).
When the output voltage varied, proceed to the order 5.
When the output voltage varied, proceed to the order 5.
5
0404
A_TB_HLL_2E
00000000, 00000000,
00000000, 00000000
00000000, 00000000,
00000000, 00000000
Write the data. (After it starts, set it before caution is displayed.)
6
Check if the shift lens moves while setting the order 5.
If the shift lens does not move, replace the lens device (Note).
When the shift lens moved, proceed to the order 7.
If the shift lens does not move, replace the lens device (Note).
When the shift lens moved, proceed to the order 7.
7
While setting the order 5, measure with an oscilloscope the output voltage
of C5525 and C5526 in the periphery of IC5501 on the LD-286 board to
check the output voltage varies.
of C5525 and C5526 in the periphery of IC5501 on the LD-286 board to
check the output voltage varies.
8
If the output voltage does not vary, replace the lens device (Note).
When the output voltage varied, proceed to the order 9.
When the output voltage varied, proceed to the order 9.
9
Turn the power OFF.
10
While measuring with an oscilloscope the output voltage of R5506 in the
periphery of IC5501 on the LD-286 board, turn the power ON to check
that the output voltage immediately after the power on change as shown
in Fig. 2.
periphery of IC5501 on the LD-286 board, turn the power ON to check
that the output voltage immediately after the power on change as shown
in Fig. 2.
11
If the output voltage change as shown in Fig. 2, replace the lens device
(Note).
If it does not change as shown in Fig. 2, inspect the camera control circuit
(IC1301 of VC-642 board and IC5501 of LD-286 board) periphery.
(Note).
If it does not change as shown in Fig. 2, inspect the camera control circuit
(IC1301 of VC-642 board and IC5501 of LD-286 board) periphery.
Note: When the lens device was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
DEV-3/5_L2
1-4
– ENGLISH –
1-7-3. E : 62 : 12 [Shift Lens Overheating (Yaw)] Occurred
Connect by the SeusEX and perform the following process.
Order
AdjustBlock
AdjustCode
Procedure
0
Perform the following process in movie mode.
1
0404
A_TB_HLL_2E
00000001, 00000000,
00000000, 00000000
00000001, 00000000,
00000000, 00000000
Write the data. (After it starts, set it before caution is displayed.)
2
Check if the shift lens moves while setting the order 1.
If the shift lens does not move, replace the lens device (Note).
When the shift lens moved, proceed to the order 3.
If the shift lens does not move, replace the lens device (Note).
When the shift lens moved, proceed to the order 3.
3
While setting the order 1, measure with an oscilloscope the output voltage
of C5531 and C5532 in the periphery of IC5501 on the LD-286 board to
check the output voltage varies.
of C5531 and C5532 in the periphery of IC5501 on the LD-286 board to
check the output voltage varies.
4
If the output voltage does not vary, replace the lens device (Note).
When the output voltage varied, proceed to the order 5.
When the output voltage varied, proceed to the order 5.
5
0404
A_TB_HLL_2E
00000000, 00000000,
00000000, 00000000
00000000, 00000000,
00000000, 00000000
Write the data. (After it starts, set it before caution is displayed.)
6
Check if the shift lens moves while setting the order 5.
If the shift lens does not move, replace the lens device (Note).
When the shift lens moved, proceed to the order 7.
If the shift lens does not move, replace the lens device (Note).
When the shift lens moved, proceed to the order 7.
7
While setting the order 5, measure with an oscilloscope the output voltage
of C5527 and C5528 in the periphery of IC5501 on the LD-286 board to
check the output voltage varies.
of C5527 and C5528 in the periphery of IC5501 on the LD-286 board to
check the output voltage varies.
8
If the output voltage does not vary, replace the lens device (Note).
When the output voltage varied, proceed to the order 9.
When the output voltage varied, proceed to the order 9.
9
Turn the power OFF.
10
While measuring with an oscilloscope the output voltage of R5506 in the
periphery of IC5501 on the LD-286 board, turn the power ON to check
that the output voltage immediately after the power on change as shown
in Fig. 2.
periphery of IC5501 on the LD-286 board, turn the power ON to check
that the output voltage immediately after the power on change as shown
in Fig. 2.
11
If the output voltage change as shown in Fig. 2, replace the lens device
(Note).
If it does not change as shown in Fig. 2, inspect the camera control circuit
(IC1301 of VC-642 board and IC5501 of LD-286 board) periphery.
(Note).
If it does not change as shown in Fig. 2, inspect the camera control circuit
(IC1301 of VC-642 board and IC5501 of LD-286 board) periphery.
Note: When the lens device was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
1-7-4. E : 62 : 20 [Abnormality of Thermistor] Occurred
Order
Procedure
1
Turn the power ON.
2
Confirm the connections of flexible flat cables and connectors between the lens device and LD-286 board.
3
In case of no malfunction of connections, replace the lens device with new one (Note) . When the error has occurred in spite of the lens
replacement, replace LD-286 board with new one.
replacement, replace LD-286 board with new one.
Note: When the lens device was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
1-1. 修理時の電源供給について
本機では，安定化電源（8.4Vdc）からバッテリ端子に電源を供給した場合，約10秒後にシャットオフし，動作しなくなります。
これを避けるため，下記の方法を用いてください。
これを避けるため，下記の方法を用いてください。
方法：
ACアダプタを使用する。
1-2. VC-642基板交換時の注意
基板交換時は，下記の点に注意してください。
仕向けデータ
補修用基板と交換する時，補修用基板に書かれている仕向けデータは元の設定と違っている場合があります。
Adjust StationからAdjust Manualを起動させて「DESTINATION DATA WRITE」を実行させてください。
補修用基板交換後、電源を入れると内蔵記録メディアエラーが表示される場合がありますが、「DESTINATION DATA WRITE」を実行
させると消えます。「DESTINATION DATA WRITE」実行しても消えない場合は、内蔵記録メディアをフォーマットしてください。
Adjust StationからAdjust Manualを起動させて「DESTINATION DATA WRITE」を実行させてください。
補修用基板交換後、電源を入れると内蔵記録メディアエラーが表示される場合がありますが、「DESTINATION DATA WRITE」を実行
させると消えます。「DESTINATION DATA WRITE」実行しても消えない場合は、内蔵記録メディアをフォーマットしてください。
USBシリアルセーブ
補修用基板と交換する時，交換前の基板よりUSBシリアルNo.を取得してください。
データの取得はAdjust StationからAdjust Manualを起動させて「USB SERIAL SAVE」を実行させてください。
データの取得はAdjust StationからAdjust Manualを起動させて「USB SERIAL SAVE」を実行させてください。
USBシリアルNo.
セットは，1台毎に異なる固有のID（USB Serial No.）を書き込んだ後，出荷されています。
新品の補修用基板には，このIDが書き込まれていないので，基板交換後にIDを入力する必要があります。
Adjust StationからAdjust Manualを起動させて「USB SERIAL No. INPUT」を実行させてください。
新品の補修用基板には，このIDが書き込まれていないので，基板交換後にIDを入力する必要があります。
Adjust StationからAdjust Manualを起動させて「USB SERIAL No. INPUT」を実行させてください。
1-3. US-019基板交換時の注意
角速度センサ
補修用基板と交換する時，角速度センサSE7501 (PITCH/YAW) の感度表示を書き留めてください。
Adjust StationからAdjust Manualを起動させて「GYRO sensor sensitivity adj.」を実行させてくだ
Adjust StationからAdjust Manualを起動させて「GYRO sensor sensitivity adj.」を実行させてくだ
US-019 BOARD (SIDE A)
YY PP
G1
G2
PP:
PITCH 感度表示
PITCH 感度表示
YY:
YAW 感度表示
YAW 感度表示
Note： US-019基板のSE7501 (PITCH/YAW) 感度表示は補修用基板にのみ記載されています。
– JAPANESE –
Click on the first or last page to see other DEV-3 / DEV-5 (serv.man2) service manuals if exist.