DOWNLOAD Sharp XG-C40XE (serv.man15) Service Manual ↓ Size: 15.33 MB | Pages: 115 in PDF or view online for FREE

Model
XG-C40XE (serv.man15)
Pages
115
Size
15.33 MB
Type
PDF
Document
Service Manual
Brand
Device
Projector / Service Manual Complete
File
xg-c40xe-sm15.pdf
Date

Sharp XG-C40XE (serv.man15) Service Manual ▷ View online

17
XG-C40XU/XE
6-1
6-3
(PA)
(BA)
(PA)
(FG)
AC power switch
(for Lamp replacement)
Inlet Unit
5-1
5-2
5-3
(FG)
(TP)
6-2
Power/Ballast Unit Ass'y
5. Removing the Power/Ballast unit assembly
5-1. Remove the Power/Ballast unit assembly lock screw.
5-2. Remove the (FG) lead lock screw.
5-3. Lift the Power/Ballast unit assembly off the position.
6. Removing the ballast unit and inlet unit
6-1. Disconnect the connector (PA) from the inlet unit. Take out the AC power switch.
6-2. Remove the Inlet unit lock screw.
6-3. Pull the inlet unit toward yourself off the position.
Note: Before installing the lamp cover, make sure the AC power switch is at the "    " (OFF) position.
18
XG-C40XU/XE
'
'
'
'
I
+
RESIZE
AUTO
SYNC
ENLARGE
FREEZE
BLACK SCREEN
MENU
KEYSTONE
MUTE
VOLUME
ON
OFF
INPUT
ENTER
TEMP.
LAMP
POWER
ENTER
ADJ.
"
ADJ.
|
B
GAMMA
UNDO
Problem
• Lamp has been used for over 1,900
hours.
• Lamp has been used for over 2,000
hours.
Possible Solution
• Purchase a replacement lamp unit
(lamp/cage module) of the current
type BQC-XGC40XU/1 from your
nearest Sharp Authorised LCD
Projector Dealer or Service Centre.
• Replace the lamp. If you wish, you
may have the lamp replaced at
your nearest Sharp Authorised
LCD Projector Dealer or Service
Centre.
Condition
The LAMP REPLACEMENT
indicator lights up red, and “LAMP”
and “    ” will flash in yellow in the
lower-left corner of the picture.
A significant deterioration of the
picture and colour quality occurs.
The power will automatically turn
off and the projector will enter
standby mode.
“LAMP” and “    ” will flash in red in
the lower-left corner of the picture,
and the power will turn off.
Lamp
The lamp in this projector operates for approximately 2,000 cumulative hours, depending on the usage environ-
ment. It is recommended that the lamp be replaced after 1,900 cumulative hours of use or when you notice a
significant deterioration of the picture and colour quality. The lamp usage time can be checked with the On-screen
Display.
CAUTION
• Intense light hazard. Do not attempt to look into the aperture and lens while the projector is operating.
• As the usage environment can vary significantly, the projector lamp may not operate for 2,000 hours.
RESETTING THE TOTAL LAMP TIMER
When the lamp has been replaced, reset the total lamp timer in the following steps.
Resetting procedure
1. While holding down the “ENTER”, “ADJ.
"
” and “ADJ.
|
” keys on the set at the same time, turn on the main
power switch (located side the AC inlet).
2. Now the total lamp timer is reset to zero. “000H” appears on the screen.
19
XG-C40XU/XE
B-LCD
G-LCD
GREEN
BLUE
BLUE
RED
R-LCD
AR coating
Dichroic coating
(B reflection)
Dichroic coating
(B reflection)
Porarizing film
Porarizing film
R-reflector
Dichroic coating
(R reflection) 
Dichroic coating
(G transmission)
G reflector
Dichroic coating
Marking
Marking
(Bottom)
B/G reflector
Ag-coated mirror W
Ag-deposited
face
Fly-eye lens (outgoing light)
Fly-eye lens (incoming light)
DC lamp
(Light source)
Relay lens 1
Projection Lens
 B reflector
 B reflector
Cross dichroic prism
Incident polarizing plate B
emergent polarizing 
plate B 
Relay lens 3
Relay lens 2
emergent 
polarizing plate G
emergent polarizing plate R
Condenser lens G
Fly-eye aperture
Condenser lens R
Dichroic coating (R transmission)
M3
M4/M6
RL3
CL2
RL2
CL3
RL1
M4/M6
M2
M5
M1
PBS(polarization
      beam splitter)
CL1
UV-IR coating
UV-filter
UV-filter(0.8t)
THE OPTICAL UNIT OUTLINE
Layout of the optical system
Note: Layout for positioning the optical system.
20
XG-C40XU/XE
CONVERGENCE AND FOCUS ADJUSTMENT
»
Start the convergence and focus adjustments with the top panel removed but the power
on. Use the remote control to adjust the image.
Take the following procedures.
1. Focusing the projection lens
(A) Replacing all the 3 LCD panels
1. Before replacing all the 3 LCD panels, project an image on the screen and bring it into focus.
2. Replace the LCD panels with new ones. But until the focus has been completely readjusted, be careful not
to change the projection distance between the set and the screen, nor to move the projection lens focus
and zoom rings.
Note:
If the focus is readjusted with a different positional relation, the relation between the projection distance
and the screen size is affected. In other words, a short-distance image (40 WIDE for example) may get out
of the focus range, or a long-distance image (300 WIDE for example) may come out of the focus.
(B) Replacing 1 or 2 of the 3 LCD panels
1. In adjusting the focus after replacement of one or two LCD panels, project an image on the screen and turn
the projection lens focus ring to get the non-replaced LCD panel into focus.
2. But until the focus has been completely adjusted for the new LCD panels, be careful not to change the
projection distance between the set and the screen, nor to move the projection lens focus and zoom rings.
3. If the projection distance has been changed or the projection lens readjusted, repeat the above steps 1 and
2.
2. Focus adjustment
(A) Adjusting the G-LCD panel(Make this adjustment on the white-only screen.)
1. Adjustment in  
θ
X and Z directions .
Loosen the lock screw "a" and insert an eccentric screwdriver into the notch and hole "a".  Turn the screwdriver
until the top, center and bottom on the screen get into focus. In adjusting this top-to-bottom focus, tighten
the lock screws "b" and "c" to fix the 
θ
Y direction adjustment.
First get the right and left halves in balance.  Then improve the accuracy while making the adjustment 2
below.
2. Adjustment in 
θ
Y direction
Temporarily tighten the lock screw "a" and loosen the lock screws "b" and "c". Insert the eccentric screwdriver
into the notch and hole "c" for adjusting in the 
θ
Y direction on the top of the screen. Insert the eccentric
screwdriver into the notch and hole "b" for adjusting in the 
θ
Y direction on the bottom of the screen.
3. Repeat the above steps 1 and 2 to finely adjust the focus.  Finally tighten up all the lock screws.
Notes :
1
Carefully proceed with the focus adjustment because the adjusting directions are correlated.
2
In adjusting the convergence and focus, do not move the projection lens zoom and focus rings until the end
of all the adjustments.
(B) Adjusting the B-LCD panel (Do the same for the R-LCD panel.)
1. Take the same procedure as for the G-LCD panel focus adjustment. Note that the adjustment range is
wider in the Z direction. If the convergence is quite different between the B-LCD and G-LCD panels,
roughly adjust the convergence first and then the focus.
3. Convergence adjustment
»
Use a crosshatch pattern signal for this adjustment.
Make the adjustment just for the G-LCD and the relevant colour.
1. Loosen the convergence lock screw "d".
2. Adjustment in Y and 
θ
Z directions
Put a hex wrench in the Y and 
θ
Z direction adjustment zone.
3. Adjustment in X direction
Put an eccentric cam adjusting wrench in the X direction adjustment zone.
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