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24 November 2010 

BOOK FOLDER INSTALLATION

1.  Unplug BM 5010e power cord.

2.  Remove the rear cover on the Booklet maker ( 

 Service Manual    

 

MX-BMX1  3.3.1) (   x 5 ).

3.  Install the Spacer pin [A], with the collar out.

NOTE: Install the Spacer pin’s on the rear of the Booklet maker.

4.  Install the Auto set thickness bracket [B], and tighten it with the other
 

Spacer pin [C] with the collar in.

[A]

[B]

[C]

24 November 2010

BOOK FOLDER INSTALLATION

1.  Place the spring [A] on the screw on the Sensor bracket.
2.  Secure the Sensor bracket by tightening it with the screws [B] & [C] (   x 2).

NOTE: Make sure that the Actuator runs in the sensor slot.

3.  Connect the sensor harness [D] to the sensor on bracket [E] ( 

 x 1).

[A]

[B]

[C]

[D]

[E]

24 November 2010 

BOOK FOLDER INSTALLATION

1.  Turn on the power for the Booklet maker.

NOTE: Make sure that the finisher connector is connected to the copier.

2.  In the Trimmer, check the Index 16 value [A].
3.  Press the Tools button.
4.  Scroll down to Service and press OK.
5.  Enter the Password.
6.  Scroll down to EEPROM Values and press OK.
7.  Scroll to INDEX 16, MX-TMX1.Knife Zero, and press the CHG button.
8.  Enter the indicated value in the trimmer.
9.  Go down to Store and press OK.
10.  Remove the two Stapler heads, according to section ( 

 3.4.12 ).

11.  Perform a detailed self-diagnostic, according to section ( 

 5.3.3 ).

12.  Reinstall the two Stapler heads, according to section ( 

 3.4.12 ).

13.  Turn on the power for the Copier. 

NOTE: Make sure that the Booklet maker is powered ON before the Copier.

14.  Set up the Booklet maker to Auto paper size.
15.  Check that the Booklet maker is set to Staple ON.
16.  Set up the Trimmer to Trimmer ON.

[A]

24 November 2010

BOOK FOLDER INSTALLATION

17.  If a Cover Feeder MX-CFX3 is installed:

A.  Prepare a 15mm/ high stack of A4/8.5 x 11” covers.
B.  Make sure that the ink has dried out well, to avoid smearing.
C.  Make sure that the covers are well fanned to avoid misfeeds or double-feeds.
D.  Align the covers well to achieve a reliable collating operation and good 

finishing result.

E.  Press down the green marks on Paper bin and load the covers.
F.  Move the adjustable side guides up against the covers, until there is no clearance.
G.  Set up the Cover Feeder to Cover ON, the fan will start and the Cover 

Feeder will prefeed the first cover to be ready for the set from the copier.

18.  Set up the Booklet Maker to Auto paper size.
19.  Send five 2 sheet booklets of A4/8.5 x 11” (8 pages of A5/8.5 x 5.5 = a booklet 

containing 2 sheets of A4/8.5 x 11”) to the Booklet maker system.

20.  Check for the correct feeding of the set from the finisher.

NOTE: The paper should enter in the middle of the infeeder. If not, adjust the 

Booklet maker according to section ( 

 1.3.3 ).

21.  If a Cover Feeder MX-CFX3 is installed - check that the covers are correctly 

fed into the Booklet maker.

22.  Check if the sets have been trimmed correctly.
23.  Check that the booklet not has a Book folded spine.
24.  If a Cover Feeder MX-CFX3 is installed:

A.  Set up the Cover Feeder to Cover OFF and remove all covers from the bin. 

Use the Purge mode to completely empty the Cover Feeder from covers.

B.  Prepare a 15mm high stack of A3/11 x 17” covers.
C.  Repeat step 17 B to 18 G.

25.  Send five 10 sheet booklets of A3 / 11x17” (40 pages of A4/8.5 x 11 = a book-

let  containing 10 sheets of A3 / 11x17”) to the Booklet maker system.

26.  Check for the correct feeding of the set from the finisher.

NOTE: The paper should enter in the middle of the infeeder. If not, adjust the 

Booklet maker according to section ( 

 1.3.3 ).

27.  If a Cover Feeder MX-CFX3 is installed - check that the covers are correctly 

fed into the Booklet maker.

28.  Check if the sets have been trimmed correctly.
29.  Check that the booklet has a square formed spine.