DOWNLOAD Sharp AR-M165-207 (serv.man17) Service Manual ↓ Size: 13.1 MB | Pages: 127 in PDF or view online for FREE

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AR-M165-207 (serv.man17)
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127
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Service Manual
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Device
Copying Equipment / Service Manual
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ar-m165-207-sm17.pdf
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Sharp AR-M165-207 (serv.man17) Service Manual ▷ View online

AR-M207 M165 M162 ADJUSTMENT 6-6
(3) Main scanning direction (FR direction) distortion 
adjustment
This adjustment must be performed in the following cases:
• When the mirror base drive wire is replaced.
• When the lamp unit, or No. 2/3 mirror holder is replaced.
• When a copy as shown is made.
1) Set A3 (11" x 17") white paper on the original table as shown below.
2) Open the original cover and make a normal (100%) copy. 
3) Measure the width of the black background at the lead edge and at
the rear edge.
If the width (La) of the black background at the lead edge is equal that
(Lb) at the rear edge, there is no need to execute the following
procedures of 4) - 7).
4) Loosen the mirror base drive pulley fixing screw on the front frame
side or on the rear frame side.
5) Tighten the mirror base drive pulley fixing screw. 
<Adjustment specification>
La = Lb
6) Execute the main scanning direction (FR) distortion balance
adjustment previously described in 2) again.
(4) Main scanning direction (FR direction) magnification 
ratio adjustment (SIM 48-1)
Note: Before performing this adjustment, be sure to check that the CCD
unit is properly installed.
1) Put a scale on the original table as shown below.
2) Execute SIM 48-1.
3) After completion of warming up, shading is operated and the current
correction value of the main scanning direction magnification ratio is
displayed on the screen. 
4) Enter the set values of the items of F and R, and press [START] key. 
The correction values are saved and a copy is made.
Lb
La
Original
Copy
Paper exit 
direction
Fit the paper edge and
 the glass holding plate edge. 
A3 (11" x 17") white paper
Glass holding plate
Allow a little space. 
Paper exit direction
La: Lead edge black background width
Lb: Rear edge black background width
A
B
Rear side
Front side
When La < Lb
Turn the mirror base drive pulley on the front frame side in the
arrow direction A.
(Do not move the mirror base drive pulley shaft.)
When La > Lb
Turn the mirror base drive pulley on the rear frame side in the
arrow direction A.
(Do not move the mirror base drive pulley shaft.)
Sim48-1 COPY MAG.
1:F-R
2:SCAN
     [      1-  99]
50
50
50
[06]ADJUSTMENT.fm  6 ページ  2004年11月12日 金曜日 午後2時13分
AR-M207 M165 M162 ADJUSTMENT 6-7
<Adjustment specification>
Note:  A judgment must be made with 200mm width, and must not be
made with 100mm width.
(5) Sub scanning direction (scanning direction) 
magnification ratio adjustment (SIM 48-1, SIM 48-5)
a. OC mode in copying (SIM48-1)
Note: Before performing this adjustment, be sure to check that the CCD
unit is properly installed. 
1) Put a scale on the original table as shown below, and make a normal
(100%) copy.
2) Compare the scale image and the actual image. If necessary,
perform the following adjustment procedures. 
3) Execute SIM 48-1.
4) After completion of warming up, shading is operated and the current
correction value of the sub scanning direction magnification ratio is
displayed on the screen.
5) Select [2.SCAN] mode with the cross cursor.
6) Enter the set value and press the start key.
The set value is stored and a copy is made.
<Adjustment specification>
b. RSPF sub scanning direction magnification ratio (SIM48-5)
Note:
•Before performing this adjustment, be sure to check that the CCD unit is
properly installed.
•Before performing this adjustment, the OC mode adjustment in copying
must be completed.
1) Put a scale on the original table as shown below, and make a normal
(100%) copy to make a test chart.
Note: Since the printed copy is used as a test chart, put the scale in
parallel with the edge lines.
2) Set the test chart on the SPF and make a normal (100%) copy. 
3) Compare the scale image and the actual image. If necessary,
perform the following adjustment procedures. 
4) Execute SIM 48-5.
5) After warm-up, shading is performed.
6) Check to confirm that the RSPF (SIDE1) mode is selected with the
cross cursor.
7) Enter the set value and press the start key.
The set value is stored and a copy is made. 
<Adjustment specification>
* “RSPF (SIDE2)” is displayed only when the RSPF is installed.
(6) Off center adjustment (SIM 50-12)
a. OC mode (SIM50-12)
1) Make a test chart as shown below and set it so that its center line is
fit with the original guide center mark.
* To make a test chart, draw a line on A3 or 11" x 17" paper at the center
in the paper transport direction.
2) Make a normal copy from the manual paper feed tray, and compare
the copy and the test chart.
If necessary, perform the following adjustment procedures. 
3) Execute SIM 50-12. 
Adjustment mode
SIM
Display 
text array
 Set 
value
Specifi-
cations
Set 
range
Main scanning 
direction magnifi-
cation ratio
48-1
F-R
+1  
+0.1%
-1  
0.1%
Normal ± 
1.0%
1 - 99
Adjustment mode
SIM
Display 
text array
Set 
value
Specifi-
cations
Set 
range
Sub scanning 
direction 
magnification ratio 
OC mode
48-1
SCAN
+1  
+0.1%
-1  
0.1%
Normal ± 
1.0%
1 - 99
Sim48-1 COPY MAG.
1:F-R
2:SCAN
     [      1-  99]
50
50
50
Sim48-1 COPY MAG.
1:F-R
2:SCAN
     [      1-  99]
50
50
50
Adjustment mode
SIM
Display 
text array
Set 
value
Specifi-
cations
Set 
range
Sub scanning 
direction 
magnification 
ratio
(Front surface)
48-5
RSPF
(SIDE1)
+1  
+0.1%
-1  
0.1%
Normal ± 
1.0%
1 - 99
Sub scanning 
direction 
magnification 
ratio
(Back surface)
RSPF
(SIDE2)
Sim48-5 (R)SPF ZOOM
1:RSPF(SIDE1)
2:RSPF(SIDE2)
     [      1-  99]
50
50
50
Center
Original guide
Copy paper 
(A3 or 17" x 11")
[06]ADJUSTMENT.fm  7 ページ  2004年11月12日 金曜日 午後2時13分
AR-M207 M165 M162 ADJUSTMENT 6-8
4) After completion of warming up, shading is performed and the
current off-center adjustment value is displayed on the LCD.
5) Enter the set value and press the start key.
The set value is stored and a copy is made.
<Adjustment specification>
(7) SPF white correction pixel position adjustment(SIM63-7)
(required in an SPF model when replacing the lens unit)
1) Fully open the SPF.
2) Execute SIM 63-7.
3) When [COMPLETE] is displayed on the LCD, the process is
completed.
4) If the operation panel displays "ERROR,"perform the following
measures.
• When the display is --:
Check that the SPF is open.
Check that the lamp is ON.(If the lamp is OFF, check the MCU connector.)
Check that the CCD harness is properly inserted into the MCU
connector.
• When the display is 281 or above:
1) Remove the table glass.
2) Remove the dark box.
3) Slide the lens unit toward the front side and attach it, then execute
SIM.
• When the display is 143 or below:
1) Remove the table glass.
2) Remove the dark box.
3) Slide the lens unit toward the rear side and attach it,then execute
SIM.
* When the lens unit is moved, execute the Main scanning direction
(SIM48-1,F-R), off center adjustment(SIM50-12) and the PF original
off-center adjustment.
* This adjustment is basically O.K. with SIM 63-7.
C.Image density adjustment
(1)Copy mode (SIM 46-1)
1) Set a test chart (UKOG-0162FCZZ) on the OC table as shown below.
2) Put several sheets of A3 or 11" x 17" white paper on the test chart. 
3) Execute SIM 46-1.
4) After completion of warming up, shading is performed, and the
current density level is displayed on the LCD. 
Use the cross cursor to select a mode.
5) Change the set value with the 10-key to adjust the copy image
density.
6) Make a copy and check that the specification below is satisfied.
 
<Adjustment specification>
Adjustment 
mode
SIM
Display 
text array
Set value
Specifi-
cations
Set 
range
Document off-
center (OC 
mode)
50-12
OC
+1  
Shifted to R 
side by 
+0.mm.
-1  
Shifted to L 
side by 
0.1mm.
Center ± 
2.0%
1 - 99
Sim50-12 ORG. CENTER
1:OC
2:SPF(SIDE1)
3:SPF(SIDE2)
     [      1-  99]
50
50
50
50
Sim63-7 SPF ADJ.
WHITE ADJUST
PRESS OK KEY EXEC
Sim63-7 SPF ADJ.
WHITE ADJUST
EXEC
(Initial window)
(Execution window)
OK/START
Sim63-7 SPF ADJ.
Sim63-7 SPF ADJ.
Failure
Success
WHITE ADJUST
ERROR
[---]
PRESS OK KEY EXEC
WHITE ADJUST
COMPLETE
[160]
PRESS OK KEY EXEC
Density 
mode
Display 
text 
array
Expo-
sure 
level
Sharp Gray 
Chart output
Set value
Set 
range
Auto-
matic
AE
-
“2” is slightly 
copied. 
The greater the set 
value is, the darker 
the density is.
The smaller the set 
value is, the lighter 
the density is. 
1 - 99
Text
TEXT
3
“3” is slightly 
copied. 
Photo 
(Error 
diffu-
sion)
PHOTO
1
3
“2” is slightly 
copied.
Photo 
(Dither)
PHOTO
2
3
“2” is slightly 
copied.
Toner 
save 
(Text)
TEXT 
(TS)
3
“3” is slightly 
copied.
Toner 
save 
(Auto-
matic)
AE(TS)
-
“2” is slightly 
copied.
R
F
Sim46-1 EXP LEVEL
1:AE
2:TEXT
3:PHOTO 1
1/2     [      1-  99]
50
50
50
50
Sim46-1 EXP LEVEL
4:PHOTO 2
5:TEXT(TS)
6:AE(TS)
2/2     [      1-  99]
50
50
50
50
[06]ADJUSTMENT.fm  8 ページ  2004年11月12日 金曜日 午後2時13分
AR-M207 M165 M162 SIMULATIONS 7-1
[7] SIMULATIONS
1. Entering the simulation mode
Perform the following procedure to enter the simulation mode.
"#" key 
  “*“ key 
 "C" key 
  “*“ key 
 
Main code 
 Start key 
 Sub code 
 Start key
2. Canceling the simulation mode
When the clear all key is pressed, the simulation mode is cancelled.
When the interruption key is pressed, the process is interrupted and the
screen returns to the sub code entering display.
* After canceling the simulation mode, be sure to turn OFF/ON the
power and check the operation.
Note: If the machine is terminated by a jam error or paper empty during
copying in the adjustment by the simulation, recopying is required.
Note: The values in the simulation columns are not default values but
sample values.
3. List of simulations
Main 
code
Sub 
code
Contents
01
01
Mirror scanning operation
02
Mirror home position sensor (MHPS) status display
02
01
Single paper feeder (SPF) aging *2
02
SPF sensor status display *2
03
SPF motor operation check *2
08
SPF paper feed solenoid operation check  *2
09
RSPF reverse solenoid operation check *2 *3
10
RSPF paper exit gate solenoid operation check *2 *3
11
SPF PS release solenoid operation check *2
03
02
Shifter/job separator sensor status display
03
Shifter operation check
04
Job separator operation check *4
11
Shifter home position check
05
01
Operation panel display check 
02
Fusing lamp and cooling fan operation check 
03
Copy lamp lighting check 
06
01
Paper feed/transport solenoid operation check
02
Resist roller solenoid (RRS) operation check
10
Main cassette semicircular roller cleaning
07
01
Warm-up display and aging with jam
06
Intermittent aging
08
Shifting with warm-up display 
08
01
Developing bias output
02
Main charger output (Grid = HIGH)
03
Main charger output (Grid = LOW)
06
Transfer charger output
09
01
Duplex motor forward rotation check *6
02
Duplex motor reverse rotation check  *6
04
Duplex motor RPM adjustment *6
05
Duplex motor switchback time adjustment
10
-
Toner motor operation 
14
-
Trouble cancel (except for U2) 
16
-
U2 trouble cancel
20
01
Maintenance counter clear
21
01
Maintenance cycle setting
22
01
Counters display
03
Jam memory display
04
Jam total counter display
07
Key operator code display
09
Paper feed counter display
13
CRUM destination display *5
14
P-ROM version display
15
Trouble memory display
22
SPF jam counter display *2
24
01
Jam total counter clear
02
Trouble memory clear
04
SPF counter clear *2
05
Duplex print counter clear *6
06
Paper feed counter clear
07
Drum counter clear
08
Copy counter clear
09
Printer counter clear
13
Scanner counter clear
14
SPF jam total counter clear *2
15
Scanner mode counter clear
[07]SIMULATIONS.fm  1 ページ  2004年11月17日 水曜日 午後12時11分
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