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127
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33.93 MB
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Service Manual
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Device
Air Conditioner / AIR CONDITIONER
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cs-z20tkew-cs-z25tkew-cs-z35tkew-cs-z42tkew-cs-z50.pdf
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Panasonic CS-Z20TKEW / CS-Z25TKEW / CS-Z35TKEW / CS-Z42TKEW / CS-Z50TKEW / CS-Z71TKEW / CS-XZ20TKEW / CS-XZ25TKEW / CS-XZ35TKEW / CS-XZ50TKEW / CU-Z20TKE / CU-Z25TKE / CU- / 35TKE / CU-Z42TKE / CU-Z50TKE / CU-Z71TKE / CU-Z20TKE / CU-Z25TKE / CU-Z35TKE / CU-Z50TKE Service Manual ▷ View online

113 
18.2  Breakdown Self Diagnosis Function 
18.2.1  Self Diagnosis Function (Three Digits Alphanumeric Code) 
  Once abnormality has occurred during operation, 
the unit will stop its operation, and Timer LED 
blinks. 
  Although Timer LED goes off when power supply 
is turned off, if the unit is operated under a 
breakdown condition, the LED will light up again. 
  In operation after breakdown repair, the Timer 
LED will no more blink. The last error code 
(abnormality) will be stored in IC memory. 
18.2.2  To Make a Diagnosis 
1  Timer LED start to blink and the unit 
automatically stops the operation. 
2  Press the CHECK button on the remote 
controller continuously for 5 seconds. 
3  “- -” will be displayed on the remote controller 
display. 
Note: Display only for “- -”. (No transmitting 
signal, no receiving sound and no Power LED 
blinking.) 
4  Press the “TIMER” ▲ or ▼ button on the 
remote controller. The code “H00” (no 
abnormality) will be displayed and signal will 
be transmitted to the main unit. 
5  Every press of the button (up or down) will 
increase abnormality numbers and transmit 
abnormality code signal to the main unit. 
6  When the latest abnormality code on the main 
unit and code transmitted from the remote 
controller are matched, power LED will light 
up for 30 seconds and a beep sound 
(continuously for 4 seconds) will be heard. If 
no codes are matched, power LED will light up 
for 0.5 seconds and no sound will be heard. 
7  The breakdown diagnosis mode will be 
canceled unless pressing the CHECK button 
continuously for 5 seconds or operating the 
unit for 30 seconds. 
8  The LED will be off if the unit is turned off or 
the RESET button on the main unit is pressed. 
18.2.3  To Display Memorized Error 
Code (Protective Operation) 
1  Turn power on. 
2  Press the CHECK button on the remote 
controller continuously for 5 seconds. 
3  “- -” will be displayed on the remote controller 
display. 
Note: Display only for “- -”. (No transmitting 
signal, no receiving sound and no Power LED 
blinking.) 
4  Press the “TIMER” ▲ or ▼ button on the 
remote controller. The code “H00” (no 
abnormality) will be displayed and signal will 
be transmitted to the main unit. The power 
LED lights up. If no abnormality is stored in 
the memory, three beeps sound will be heard. 
5  Every press of the button (up or down) will 
increase abnormality numbers and transmit 
abnormality code signal to the main unit. 
6  When the latest abnormality code on the main 
unit and code transmitted from the remote 
controller are matched, power LED will light 
up for 30 seconds and a beep sound 
(continuously for 4 seconds) will be heard. If 
no codes are matched, power LED will light up 
for 0.5 seconds and no sound will be heard. 
7  The breakdown diagnosis mode will be 
canceled unless pressing the CHECK button 
continuously for 5 seconds or operating the 
unit for 30 seconds. 
8  The same diagnosis can be repeated by 
turning power on again. 
 
“Check” button
 
 
18.2.4  To Clear Memorized Error Code 
after Repair (Protective 
Operation) 
1  Turn power on (in standby condition). 
2  Press the AUTO button for 5 seconds (A beep 
receiving sound) on the main unit to operate 
the unit at Forced Cooling Operation modes. 
3  Press the CHECK button on the remote 
controller for about 1 second with a pointed 
object to transmit signal to main unit. A beep 
sound is heard from main unit and the data is 
cleared. 
18.2.5  Temporary Operation (Depending 
On Breakdown Status) 
1  Press the AUTO button (A beep receiving 
sound) on the main unit to operate the unit. 
(Remote control will become possible.) 
2  The unit can temporarily be used until 
repaired. 
 
 
 
 
 
 
 
114 
18.3  Error Codes Table 
Diagnosis 
display 
Abnormality / 
Protection control 
Abnormality 
Judgment 
Protection 
Operation 
Problem Check 
location 
H00 
No memory of failure 
— 
Normal operation
— 
— 
H11 
Indoor/outdoor 
abnormal 
communication 
After operation for 
1 minute 
Indoor fan only 
operation can 
start by entering 
into force cooling
operation 
Indoor/outdoor 
communication not 
establish 
 Indoor/outdoor wire terminal 
 Indoor/outdoor PCB 
 Indoor/outdoor connection wire 
H12 
Indoor unit capacity 
unmatched 
90s after power 
supply 
— 
Total indoor capability 
more than maximum limit 
or less than minimum limit, 
or number of indoor unit 
less than two 
 Indoor/outdoor connection wire 
 Indoor/outdoor PCB 
  Specification and combination 
table in catalogue 
H14 
Indoor intake air 
temperature sensor 
abnormality 
Continuous for 5s 
— 
Indoor intake air 
temperature sensor open 
or short circuit 
  Indoor intake air temperature 
sensor lead wire and connector 
H15 
Compressor 
temperature sensor 
abnormality 
Continuous for 5s 
— 
Compressor temperature 
sensor open or short circuit
 Compressor temperature 
sensor lead wire and connector 
H16 
Outdoor current 
transformer (CT) 
abnormality 
— — 
Current transformer faulty 
or compressor faulty 
  Outdoor PCB faulty or 
compressor faulty 
H19 
Indoor fan motor 
merchanism lock 
Continuous 
happen for 7 times 
— 
Indoor fan motor lock or 
feedback abnormal 
  Fan motor lead wire and 
connector 
  Fan motor lock or block 
H23 
Indoor heat 
exchanger 
temperature sensor 
abnormality 
Continuous for 5s 
— 
Indoor heat exchanger 
temperature sensor open 
or short circuit 
  Indoor heat exchanger 
temperature sensor lead wire 
and connector 
H24 
Indoor heat 
exchanger 
temperature sensor 
2 abnormality 
Continuous for 5s 
— 
Indoor heat exchanger 
temperature sensor 2 open
or short circuit 
  Indoor heat exchanger 
temperature sensor 2 lead wire 
and connector 
H25 
Indoor ion device 
abnormality 
Port is ON for 10s 
during ion device off 
— — 
  ion device PCB 
H27 
Outdoor air 
temperature sensor 
abnormality 
Continuous for 5s 
— 
Outdoor air temperature 
sensor open or short circuit
  Outdoor air temperature sensor 
lead wire and connector 
H28 
Outdoor heat 
exchanger 
temperature sensor 
1 abnormality 
Continuous for 5s 
— 
Outdoor heat exchanger 
temperature sensor 1 open
or short circuit 
  Outdoor heat exchanger 
temperature sensor 1 lead wire 
and connector 
H30 
Outdoor discharge 
pipe temperature 
sensor abnormality 
Continuous for 5s 
— 
Outdoor discharge pipe 
temperature sensor open 
or short circuit 
  Outdoor discharge pipe 
temperature sensor lead wire 
and connector 
H32 
Outdoor heat 
exchanger 
temperature sensor 
2 abnormality 
Continuous for 5s 
— 
Outdoor heat exchanger 
temperature sensor 2 open
or short circuit 
  Outdoor heat exchanger 
temperature sensor 2 lead wire 
and connector 
H33 
Indoor / outdoor 
misconnection 
abnormality 
— — 
Indoor and outdoor rated 
voltage different 
  Indoor and outdoor units check 
H34 
Outdoor heat sink 
temperature sensor 
abnormality 
Continuous for 2s 
— 
Outdoor heat sink 
temperature sensor open 
or short circuit 
  Outdoor heat sink sensor 
H36 
Outdoor gas pipe 
temperature sensor 
abnormality 
Continuous for 5s 
Heating 
protection 
operation only 
Outdoor gas pipe 
temperature sensor open 
or short circuit 
  Outdoor gas pipe temperature 
sensor lead wire and connector 
H37 
Outdoor liquid pipe 
temperature sensor 
abnormality 
Continuous for 5s 
Cooling 
protection 
operation only 
Outdoor liquid pipe 
temperature sensor open 
or short circuit 
  Outdoor liquid pipe temperature 
sensor lead wire and connector 
H38 
Indoor/Outdoor 
mismatch (brand 
code) 
— 
— 
Brand code not match 
  Check indoor unit and outdoor 
unit 
H39 
Abnormal indoor 
operating unit or 
standby units 
3 times happen 
within 40 minutes 
— 
Wrong wiring and 
connecting pipe, expansion 
valve abnormality, indoor 
heat exchanger sensor 
open circuit 
 Check indoor/outdoor 
connection wire and connection 
pipe 
  Indoor heat exchanger sensor 
lead wire and connector 
  Expansion valve and lead wire 
and connector 
 
 
 
115 
Diagnosis 
display 
Abnormality / 
Protection control 
Abnormality 
Judgment 
Protection 
Operation 
Problem Check 
location 
H41 
Abnormal wiring or 
piping connection 
— — 
Wrong wiring and 
connecting pipe, expansion 
valve abnormality 
 Check indoor/outdoor 
connection wire and connection 
pipe 
  Expansion valve and lead wire 
and connector 
H59 
ECONAVI sensor 
abnormality 
Continuous for 25s 
— 
ECONAVI sensor open or 
short circuit 
  ECONAVI sensor (defective or 
disconnected) 
 ECONAVI PCB 
H64 
Outdoor high 
pressure sensor 
abnormality 
Continuous for 1 
minutes 
— 
High pressure sensor open 
circuit during compressor 
stop 
  High pressure sensor 
  Lead wire and connector 
H67 Nanoe 
abnormality 
Nanoe stop for 5 
minutes for 3 times 
— Nanoe 
faulty 
 PCB 
 Nanoe system 
 High voltage 
H70 
Light sensor 
abnormality 
Continuous for 24 
hours, 15 days 
— 
Light sensor open or short 
circuit 
  Light sensor (defective or 
disconnect) 
H97 
Outdoor fan motor 
mechanism lock 
2 times happen 
within 30 minutes 
— 
Outdoor fan motor lock or 
feedback abnormal 
  Outdoor fan motor lead wire 
and connector 
  Fan motor lock or block 
H98 
Indoor high pressure 
protection 
— — 
Indoor high pressure 
protection (Heating) 
  Check indoor heat exchanger 
  Air filter dirty 
  Air circulation short circuit 
H99 
Indoor operating unit 
freeze protection 
— — 
Indoor freeze protection 
(Cooling) 
  Check indoor heat exchanger 
  Air filter dirty 
  Air circulation short circuit 
F11 
4-way valve 
switching 
abnormality 
4 times happen 
within 30 minutes 
— 
4-way valve switching 
abnormal 
 4-way valve 
  Lead wire and connector 
F17 
Indoor standby units 
freezing abnormality 
3 times happen 
within 40 minutes 
— 
Wrong wiring and 
connecting pipe, expansion 
valve leakage, indoor heat 
exchanger sensor open 
circuit 
 Check indoor/outdoor 
connection wire and pipe 
  Indoor heat exchanger sensor 
lead wire and connector 
  Expansion valve lead wire and 
connector 
F90 
Power factor 
correction 
(PFC) circuit 
protection  
4 times happen 
within 10 minutes 
— 
Power factor correction 
circuit abnormal 
  Outdoor PCB faulty 
F91 
Refrigeration cycle 
abnormality 
2 times happen 
within 20 minutes 
— 
Refrigeration cycle 
abnormal 
  Insufficient refrigerant or valve 
close 
F93 
Compressor 
abnormal revolution 
4 times happen 
within 20 minutes 
— 
Compressor abnormal 
revolution 
  Power transistor module faulty 
or compressor lock 
F94 
Compressor 
discharge overshoot 
protection 
4 times happen 
within 30 minutes 
— 
Compressor discharge 
pressure overshoot 
  Check refrigeration system 
F95 
Outdoor cooling high 
pressure protection 
4 times happen 
within 20 minutes 
— 
Cooling high pressure 
protection 
  Check refrigeration system 
  Outdoor air circuit 
F96 
Power transistor 
module overheating 
protection 
4 times happen 
within 30 minutes 
— 
Power transistor module 
overheat 
 PCB faulty 
  Outdoor air circuit (fan motor) 
F97 
Compressor 
overheating 
protection 
3 times happen 
within 30 minutes 
— Compressor 
overheat 
 Insufficient refrigerant 
F98 
Total running current 
protection 
3 times happen 
within 20 minutes 
— Total 
current 
protection 
  Check refrigeration system 
  Power source or compressor 
lock 
F99 
Outdoor direct 
current (DC) peak 
detection 
Continuous 
happen for 7 times 
— 
Power transistor module 
current protection 
  Power transistor module faulty 
or compressor lock 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
116 
18.4 Self-diagnosis 
Method 
18.4.1  H11 (Indoor/Outdoor Abnormal Communication) 
Malfunction Decision Conditions 
  During startup and operation of cooling and heating, the data received from outdoor unit in indoor unit signal 
transmission is checked whether it is normal. 
 
Malfunction Caused 
  Faulty indoor unit PCB. 
  Faulty outdoor unit PCB. 
  Indoor unit-outdoor unit signal transmission error due to wiring error. 
  Indoor unit-outdoor unit signal transmission error due to breaking of wire in the connection wires between the 
indoor and outdoor units. 
 
Troubleshooting 
 
YES 
YES 
YES 
NO
When abnormality indication starts again 
Measure the AC voltage at terminal 1 & 2 of outdoor unit
terminal board  
Is the measured voltage 230/240V? 
●  AC power supply abnormal fluctuation
●  Defect in communication circuitry
of outdoor unit PCB
●  Replace the PCB
Measure the DC voltage at terminal 2 & 3 (communication
Is the measured DC voltage fluctuate between 10~70V?
Measure the AC voltage at terminal 1 & 2 of indoor unit
Is the measured voltage 230/240V? 
YES
Measure the DC voltage at terminal 2 & 3 of indoor unit
Is the measured DC voltage fluctuate between 10~70V?
For safety reason and to prevent 
component breakdown, always switch 
off the power before remove and 
connect the component. 
Caution
NO
NO
NO
terminals) of outdoor unit terminal board 
(Value depend on multimeter accuracy)  
terminal board  
terminal board  
Improper connection at terminals
Check indoor/outdoor connecting cable
indoor/outdoor 
Improper connection at terminals
Check indoor/outdoor connecting cable
indoor/outdoor 
Defect in receiver/transmitter module of
the communication circuitry in indoor 
Replace the indoor unit PCB
unit PCB
 
 
 
 
 
 
 
 
 
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