Sony KV-38DRC2 Service Manual ▷ View online
— 10 —
KV-38DRC2 / 38DRC2C
1
Discharge the anode of the CRT and remove the
anode cap.
2
Unplug all interconnecting leads from the defl ection
yoke, neck assembly, degaussing coils and CRT
grounding strap.
grounding strap.
3
Remove the Speaker Assemblies.
4
Remove the C Board from the CRT.
5
Remove the chassis assembly.
6
Loosen the neck assembly fi xing screw and remove.
7
Loosen the defl ection yoke fi xing screw and remove.
8
Place the set with the CRT face down on a cushion
and remove the degaussing coil holders.
9
Remove the degaussing coils.
10
Remove the CRT grounding strap and spring tension
devices.
11
Unscrew the four CRT fi xing screws [located on each
CRT corner] and remove the CRT [Take care not to
handle the CRT by the neck].
handle the CRT by the neck].
1-4. PICTURE TUBE REMOVAL
WARNING: BEFORE REMOVING THE ANODE CAP
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock,
discharge CRT before attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock,
discharge CRT before attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
Coated
Earth
Ground
Strap
ANODE CAP REMOVAL PROCEDURE
WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove
the anode cap. Short between anode and coated earth ground strap of CRT.
NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield, or
carbon painted on the CRT.
the anode cap. Short between anode and coated earth ground strap of CRT.
NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield, or
carbon painted on the CRT.
REMOVAL PROCEDURES
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the
anode cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard.
A material fi tting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook
terminal to protrude and damage the rubber.
2
1
3
4
5
6
7
8
9
10
11
a
b
Anode Button
c
Turn up one side of the rubber cap in
the direction indicated by arrow a .
the direction indicated by arrow a .
Use your thumb to pull the rubber
cap fi rmly in the direction indicated
by arrow b .
cap fi rmly in the direction indicated
by arrow b .
When one side of the rubber cap separates from
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow c .
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow c .
— 11 —
KV-38DRC2 / 38DRC2C
The following adjustments should be made when a complete
realignment is required or a new picture tube is installed.
realignment is required or a new picture tube is installed.
These adjustments should be performed with rated power supply
voltage unless otherwise noted.
voltage unless otherwise noted.
The controls and switch should be set as follows unless otherwise
noted:
noted:
VIDEO MODE:
STANDARD (RESET)
SECTION 2: SET-UP ADJUSTMENTS
Perform the adjustments in order as follows:
1.
Beam Landing
2.
Convergence
3.
Focus
4.
Screen (G2)
5.
White Balance
Test Equipment Required:
1.
Color Bar Pattern Generator
2.
Degausser
3.
DC Power Supply
4.
Digital Multimeter
2-1. BEAM LANDING
Preparation:
• Input a white pattern signal.
• Input a white pattern signal.
• Face the picture tube in an East or West direction to reduce the
infl uence of geomagnetism.
NOTE: Do not use the hand degausser; it magnetizes the CRT .
1. Input white pattern from pattern generator. Set the PICTURE control
to maximum, and the BRIGHTNESS control to standard.
2. Perform Focus, G2 and White Balance adjustments.
3. Loosen the defl ection yoke mounting screw, and set the purity control
to the center as shown below:
Purity Control
4. Input a green pattern from the pattern generator.
5. Move the defl ection yoke backwards, and adjust with the purity control
so that green is in the center and red and blue are even on both
sides.
sides.
Blue
Red
Green
6. Move the defl ection yoke forward, and adjust so that the entire screen
becomes green.
7. Switch over the raster signal to red and blue and confi rm the
condition.
8. When the position of the defl ection yoke is determined, tighten it with
the defl ection yoke mounting screw.
9. If landing at the corner is not right, adjust it by using the disk magnets.
Purity control
corrects this area.
Deflection yoke positioning
corrects these areas.
Disk magnets
or rotatable disk
magnets correct
thses areas (a-d).
b
d
a
c
— 12 —
KV-38DRC2 / 38DRC2C
2-2. V-PIN AND V-CEN ADJUSTMENT
Preparation:
• Input a cross hatch pattern signal.
• Input a cross hatch pattern signal.
• Face the picture tube in a North/South direction and correct rotation.
• Set Video Mode to: Standard (Reset)
1. Adjust service mode CXA2150D-1 04 V-CEN so that the top pin and
bottom pin are symmetrical from top to bottom.
2. Adjust service mode CXA2150D-1 05 V-PIN so that the top pin and
bottom pin are symmetrical from top to bottom.
3. Lines should be straight from left to right. Check landing for side
effect.
2-3. CONVERGENGE
Preparation:
• Set the CONTRAST and BRIGHTNESS control to 50%.
• Set the CONTRAST and BRIGHTNESS control to 50%.
• Input HD dot pattern.
2-3.1. VERTICAL AND HORIZONTAL STATIC
CONVERGENCE
1. Disconnect the dynamic convergence before adjusting static
convergence (CN5510), except for minor touch-up.
2. Adjust H.STAT convergence, RV9001, to converge red, green, and
blue dots in the center of the screen.
3. Adjust V. STAT magnet to converge red, green and blue dots in the
center of the screen.
R
G
B
Center dot
RV9001
V.STAT
V.STAT magnet
R G B
4. Tilt the V.STAT magnet and adjust static convergence to open or close
the V.STAT magnet.
B
G
R
R
B
G
R
R
1
2-3.2. OPERATION OF BMC (HEXAPOLE)
MAGNET
The respective dot positions result from moving each magnet interact.
Perform the following adjustments while tracking.
Perform the following adjustments while tracking.
1. Use the V.STAT tabs to adjust the red, green and blue dots so that
they line up at the center of the screen (move the dots in a horizontal
direction).
direction).
HMC Correction
HMC Correction
R
G
B
A=B
A
B
R
G B
A>B
A
B
R
G
B
A=B
A
B
R
G
B
A<B
A
B
VMC Correction
R
G
B
C<D
C
D
R
G
B
C=D
VMC Correction
R
G
B
C<D
C
D
R
G
B
C=D
2-3.3. TLH PLATE ADJUSTMENT
Preparation:
• Input a cross hatch pattern signal.
• Input a cross hatch pattern signal.
• Adjust PICTURE QUALITY to Standard, PICTURE and
BRIGHTNESS to 50%, and OTHER to Standard.
• Adjust unbalanced horizontal convergence of red and blue dots by
adjusting the TLH Plate on the defl ection yoke.
TLH Plate
RV9002
RV9001
W Board
C Board
TLV
XCV
TLH+
TLH-
R B
(B)(R)
B R
(R)(B)
1. Adjust XCV core to balance X axis.
2. Adjust the vertical red and blue convergence with V.TILT (TLV VR).
Note: Perform adjustments while tracking Item 1.
— 13 —
KV-38DRC2 / 38DRC2C
2-3.4. SCREEN-CORNER CONVERGENCE
Preparation:
• Input a cross hatch pattern signal.
• Input a cross hatch pattern signal.
1. Affi x a permalloy assembly corresponding to the misconverged areas.
d
c
a
b
a-d: screen-corner
misconvergence
a
b
c
d
2-3.5. DYNAMIC CONVERGENCE
ADJUSTMENTS
Set dynamic convergence using the following service mode adjustment
data.
data.
NO. Register Function Data Length
Initial Data
1
YBWU
VCA9
0-63
31
2
YBWL
VCA10
0-63
31
3
RSAP
DC-AMP1
0-63
31
4
RUBW
VCA5
0-63
31
5
RLBW
VCA6
0-63
31
6
LSAP
DC-AMP2
0-63
31
7
LUBW
VCA10
0-63
31
8
LLBW
VCA2
0-63
31
CXA8070AP
1. YBWU (Upper Y-BOW)
B R
B R
2. YBWL (Bottom BOW)
B R
B R
3. RSAP (Right AMP)
R B
4. RUBW (Right Side Upper C-BOW)
B R
5. RLBW (Right Side Bottom C-BOW)
R B
6. LSAP (Left AMP)
B R
7. LUBW (Left Side Upper C-BOW)
B R
8. LLBW (Left Side Bottom C-BOW)
B R
2-4. FOCUS ADJUSTMENT
1. Input a dot signal.
2. Set Video Mode to STANDARD.
3. Adjust focus VR counter-clockwise to confi rm that the dot’s shape is
centered.
4. Input a HP monoscope signal.
5. Confi rm center focus with focus VR.
FOCUS
DOT SHAPE:
2-5. SCREEN (G2)
1. Input a monoscope pattern (NTSC).
2. Set to service mode and adjust as follows:
CXA2150P-2
NO.
Disp.
Item
Avg.
0
ALBK
ALL_BLK
0
3. Adjust RV9002 on the C Board so that the voltage on red, green and
blue cathodes is 170.0 0.5 V DC.
4. Adjust the hotizontal line at the top of the screen so it is cut off.
Note: Never set ALBK to 1 when external power supply is connected
to cathode.
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