Sony KV-38DRC2 Service Manual ▷ View online
— 6 —
KV-38DRC2 / 38DRC2C
To Exposed Metal
Parts on Set
0.15 F
1.5 K
Ω
AC
Voltmeter
(0.75 V)
Earth Ground
Trouble Light
AC Outlet Box
Ohmmeter
Cold Water Pipe
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specifi ed values. Make sure
your instruments are accurate; be suspicious of your HV meter if sets
always have low HV.
always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage
as described below.
as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers’ instructions to use these
instructions.
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V,
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground
by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground
by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble-
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
Figure A. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
— 7 —
KV-38DRC2 / 38DRC2C
SELF-DIAGNOSTIC FUNCTION
Display of STANDBY/STEREO LED Flash Count
Diagnostic items
Flash count
Lamp OFF 3 sec.
Lamp ON 0.3 sec.
Lamp OFF 0.3 sec.
STANDBY/STEREO LED
+B Overcurrent (OCP)
2 times
+B Overvoltage (OVP)
3 times
Vert. Deflection Stopped
4 times
White Balance Failure
5 times
Low B OCP/OVP
6 times
Horiz. Deflection Stopped
7 times
Stopping the STANDBY/STEREO LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/STEREO LAMP from fl ashing.
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/STEREO LAMP from fl ashing.
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up
past occurrences of failure on the screen for confi rmation.
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up
past occurrences of failure on the screen for confi rmation.
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/STEREO LED will automatically begin to fl ash. The number
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/STEREO LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/STEREO LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/STEREO LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more
than one error, the LED will identify the fi rst of the problem areas.
When an error occurs, the STANDBY/STEREO LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more
than one error, the LED will identify the fi rst of the problem areas.
Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.
No. of times STANDBY/
Diagnostic Item
STEREO lamp fl ashes
Display Result
Probable Cause Location
Detected Symptoms
Power does not turn on
Does not light
• Power cord is not plugged in.
• Power does not come on.
• Fuse is burned out F6001 (A Board).
• No power is supplied to the TV.
• AC power supply is faulty.
+B Overcurrent (OCP)
2 times
2:0 or 2:1
• H.OUT (Q5030) is shorted (D Board).
• Power does not come on.
(See Note 1)
• +B PWM (Q5003) is shorted (D Board).
• Load on power line is shorted.
• IC9001, IC9002, IC9003 is shorted (C Board).
+B Overvoltage (OVP)
3 times
3:0 or 3:1
• IC6505 is faulty (D Board).
• Has entered standby mode.
Vertical Defl ection Stopped
4 times
4:0 or 4:1
• ± 15V is not supplied (D Board).
• Has entered standby state after
• IC5004 is faulty (D Board).
horizontal raster.
• Vertical defl ection pulse is stopped.
• Power line is shorted or power
supply is stopped.
White Balance Failure
5 times
5:0 or 5:1
• Video OUT (IC9001-IC9003) is faulty (C Board). • No raster is generated.
(not balanced)
• CRT drive (IC201) is faulty (A Board).
• CRT Cathode current detection
• G2 is improperly adjusted (See Note 2).
reference pulse output is small.
LOW B OCP/OVP
6 times
6:0 or 6:1
• +5 line is overloaded (A, B Boards).
• No picture.
(overcurrent/overvoltage)
• +5 line is shorted (A, B Boards).
(See Note 3)
• IC6007 is faulty (A Board).
Horizontal Defl ection Stopped
7 times
7:0 or 7:1
• No picture.
Note 1: If a +B Overcurrent is detected, stoppage of the Vertical Defl ection is detected simultaneously. The symptom that is diagnosed fi rst by the microcontroller is displayed on screen.
Note 2: Refer to Screen (G2) Adjustment in Section 2-5. of this manual.
Note 3: If STANDBY/STEREO LED fl ashes six (6) times, unplug the unit and wait 10 seconds before performing the adjustment.
Note 2: Refer to Screen (G2) Adjustment in Section 2-5. of this manual.
Note 3: If STANDBY/STEREO LED fl ashes six (6) times, unplug the unit and wait 10 seconds before performing the adjustment.
Self Diagnosis
Supported model
* One fl ash count is not used for self-
diagnostic.
— 8 —
KV-38DRC2 / 38DRC2C
SELF DIAGNOSIS
2: +B OCP
2: +B OCP
N/A
3: +B OVP
N/A
4: V STOP
0
5: AKB
1
6: LOWB
0
7: H-STOP
0
101: WDT
24
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
Channel 8
ENTER
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Self-Diagnostic Circuit
+B Overcurrent (OCP)
Occurs when an overcurrent
(more than 6A) on the +B
(135V) line is detected by
R6598/R6591. It will cause
Q6520 to turn on and force the
AC relay to turn off through
Q6532 and Q6530.
Occurs when an overcurrent
(more than 6A) on the +B
(135V) line is detected by
R6598/R6591. It will cause
Q6520 to turn on and force the
AC relay to turn off through
Q6532 and Q6530.
+B Overvoltage (OVP)
Occurs when 1) overvoltage
(more than +140V) on the
+B (135V) line is detected by
IC6505, or 2) an overvoltage
(more than 7.5 V) on the unreg
7V line is detected by D6014.
The AC relay will turn off
through Q6532 and Q6530.
Occurs when 1) overvoltage
(more than +140V) on the
+B (135V) line is detected by
IC6505, or 2) an overvoltage
(more than 7.5 V) on the unreg
7V line is detected by D6014.
The AC relay will turn off
through Q6532 and Q6530.
Vertical Defl ection Stopped
Occurs when an absence of
the vertical defl ection pulse
is detected by IC201. Power
supply will shut down when
waveform interval exceeds 2
seconds.
Occurs when an absence of
the vertical defl ection pulse
is detected by IC201. Power
supply will shut down when
waveform interval exceeds 2
seconds.
White Balance Failure
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC201. TV will stay on, but there
will be no picture.
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC201. TV will stay on, but there
will be no picture.
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
Low B OCP/OVP Error
Occurs when set 5V is out.
Occurs when set 5V is out.
Horizontal Defl ection Stopped
Occurs when either: 1) a +B overcurrent is detected (IC5007), or 2) overheating is detected (Thermistor TH5002).
Occurs when either: 1) a +B overcurrent is detected (IC5007), or 2) overheating is detected (Thermistor TH5002).
Numeral “0” means that no fault
was detected.
was detected.
Numeral “1” means a fault was detected
one time only.
one time only.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially,
in rapid succession, as shown below:
In standby mode, press buttons on the Remote Commander sequentially,
in rapid succession, as shown below:
DISPLAY
Channel 5
Sound volume -
Power ON.
AKB
VPROT
HPROT
SCL
SDA
IC701
MAIN UCOM
STBY LED
HA
STR
STBY-LED
OCP
OVP
LOW B ERR
AC RLY
CLKO
DATO
29
30
69
43
45
44
48
Q6532
Q6530
D6537
D6501
Q6527
RY6501
SET ON
200V OCP
+B OCP
OVP
D8027
D8003
0
0
I
UNREG 7V
D6014
D6018
SET 5V
26
25
58
35
34
CRT
VDY -
R5125
R5104
R5105
IC5007
2
14
Q5018
I5V
2
1
3
OVP
Q6522
STBY 5V
Q6524
Q6521
IC6505
+B OVP
+B
Q6520
IC6007
IC201
Y/C JUNGLE
D
A
A
A
D
— 9 —
KV-38DRC2 / 38DRC2C
1-1. REAR COVER REMOVAL
1-2. CHASSIS ASSEMBLY REMOVAL
1-3. SERVICE POSITION
SECTION 1: DISASSEMBLY
2
1
Chassis
Assembly
1
1
CAUTION! - Heat sink on IC5004 is -15V. Care must be
taken not to allow heat sink to touch any other components.
2
Lift lever up on the right and left sides of the chassis bracket
and gently pull the chassis assembly away from the bezel.
Remove +BVTP 4 x 16 screws from
areas indicated with a circle.
areas indicated with a circle.
Rear Cover
1
Pull up and rotate both the A and D Boards in order to
service the unit.
Click on the first or last page to see other KV-38DRC2 service manuals if exist.