Sony KDL-46HX855 / KDL-55HX855 Service Manual ▷ View online
KDL-46HX855/55HX855
20
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
HANDLING THE LVDS FFC CONNECTOR
Several models use a LVDS FFC Connector from the Main Board to the
TCON Board. Currently there are three different types of connectors that
are used.
CAUTION:
Refer to the illustration below when disconnecting or connecting the
LVDS FFC Connector. Regardless of the connector type, DO NOT
remove the LVDS FFC Connector by the reinforcement tab only.
Correct
Incorrect
CAUTION:
The LVDS FFC Connector can be inserted into the Main Board upside
down. If it is inserted upside down, the pins on the LVDS FFC Connector
will short-circuit and damage the board.
Inserted Correctly
Inserted Incorrectly
DISCONNECTING THE LVDS FFC CONNECTOR
CAUTION:
Regardless of the connector type, DO NOT remove the LVDS FFC
Connector by the reinforcement tab only.
CONNECTOR TYPE 1
1. Slightly tilt the Main Board connector release away from the LVDS FFC
Connector.
2. Gently wiggle the LVDS FFC Connector to detach it from the Main
Board.
䐠
Main Board
Reinforcement
Tab
Tilt away from LVDS
CONNECTOR TYPE 2
1. Gently press down on the release tab of the Main Board connector.
2. Correctly holding onto the LVDS FFC Connector, pull out the connector
while continuing to hold down the release tab of the Main Board
connector.
䐠
Press down
Main Board
Reinforcement
Tab
CONNECTOR TYPE 3
1. Gently press down on the 2 release tabs of the Main Board connector.
2. Correctly holding onto the LVDS FFC Connector, pull out the connector
while continuing to hold down the release tabs of the Main Board
connector.
䐠
Reinforcement
Tab
Press down
Main Board
CONNECTING THE LVDS FFC CONNECTOR
CAUTION:
DO NOT insert the LVDS FFC Connector into the Main Board upside
down.
CONNECTOR TYPE 1
1. While holding onto the LVDS FFC Connector, gently tilt the Main Board
connector release towards the Main Board then slide the LVDS FFC
Connector straight in.
Main Board
Reinforcement
Tab
Tilt away from LVDS
CONNECTOR TYPE 2
1. Gently press down on the release tab of the Main Board connector.
2. Holding onto the entire LVDS FFC Connector, insert the LVDS FFC
Connector into the Main Board connector.
Main Board
Reinforcement
Tab
Press down
䐠
CONNECTOR TYPE 3
1. Gently press down on the 2 release tabs of the Main Board connector.
2. Holding onto the entire LVDS FFC Connector, insert the LVDS FFC
Connector into the Main Board connector.
Reinforcement
Tab
Press down
Main Board
䐠
KDL-46HX855/55HX855
21
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
101
1-458-353-21
WIRELESS LAN CARD
102 1-754-811-11 ANTENNA
(KDL-46HX855 ONLY)
102 1-754-750-11 ANTENNA
(KDL-55HX855 ONLY)
103 1-754-820-11 ANTENNA
(KDL-46HX855 ONLY)
103 1-754-821-11 ANTENNA
(KDL-55HX855 ONLY)
104
4-297-980-41
BRACKET, SIDE (METAL C)
105
A-1873-550-B
BAPS BOARD, COMPLETE
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE THE
SOFTWARE TO THE LATEST VERSION
106
4-297-984-41
BRACKET, UNDER (METAL C)
107
A-1842-446-A
HL BOARD, MOUNTED
108
1-858-712-11
SPEAKER BOX ASSEMBLY
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
109
A-1843-430-A
HEM3 BOARD, MOUNTED
110
1-489-986-21
SWITCH UNIT
111
1-474-386-11
G6 BOARD, COMPLETE
(KDL-46HX855 ONLY)
111
1-474-385-11
G7 BOARD, COMPLETE
(KDL-55HX855 ONLY)
112
4-298-004-01
SPACER (B)
113
4-408-119-01
CUSHION (PWB G)
ORDER THIS PART WHEN REPLACING THE POWER BOARD
114
1-858-711-11
SPEAKER BOX ASSEMBLY (WOOFER)
◇
4-256-393-01
SCREW, +PSW M3X6 W12
●
2-990-421-41
SCREW (+PSW) (M3X6)
109
107
106
101
102
103
114
105
104
108
110
111
112
113
J
Spacer(B)
F
E
A
I
H
C
B
D
G
MAIN BOARD (BAPS) AND POWER SUPPLY BOARD (G6/G7) REMOVAL
NOTES:
Refer to
Refer to
“Handling the LVDS FFC Connector” on page 20
to disconnect the LVDS Connector.
The Cushion(PWB G) is not included with the Power Supply Board (G6/G7) and must be replaced when replacing the Rear Cover.
The Spacer(B) is not included with the Power Supply Board (G6/G7) and must be reattached to the replacement Board.
The Spacer(B) is not included with the Power Supply Board (G6/G7) and must be reattached to the replacement Board.
A
Detach the Side Bracket and Bottom Bracket from BAPS Board.
B
Remove screws and disconnect connectors from BAPS Board
(Refer to
“Handling the LVDS FFC Connector” on page 20
instructions)
C
Remove screws and disconnect connectors from G6/G7 Board.
(Reattach the Spacer(B) to the replacement Power Supply Board before attaching the Board to the LCD Panel)
D
Slide-out Left and Right Speakers, then disconnect connectors.
E
Release clips and disconnect connector from HL Board.
F
Release clips and disconnect connector from HEM3 Board.
G
Lift up Switch Unit and disconnect connector.
H
Remove screws from Antennas.
I
Remove screws and disconnect connector from Wireless LAN Card.
J
Remove screws and disconnect connector from Speaker Box.
KDL-46HX855/55HX855
22
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
LCD PANEL ASSEMBLY REMOVAL
LCD PANEL ASSEMBLY HANDLING INSTRUCTIONS
Use the following precautionary guidelines when handling the LCD Panel Assembly to avoid material degradation or
screen coating degradation.
A
After removing the boards and connectors, note where the frame is on the LCD Panel. (Figure 1)
B
Lift the LCD Panel by holding the top and bottom of the panel no less than 200mm from the edge with your palms on the
back of the panel. (Figure 2)
C
When setting the LCD Panel down, gently place the panel onto a soft cloth on a flat surface. (Figure 3)
200mm
200mm
FIGURE 2
CAUTIONS:
DO NOT lift the panel by holding the short side of the panel or by only holding the glass. (Figure 4 & 5)
DO NOT hold the panel with your palms on the front glass or by holding the panel at the corners of the panel. (Figures 6)
DO NOT place the panel down on its edge. (Figure 6)
DO NOT lift the panel by holding the short side of the panel or by only holding the glass. (Figure 4 & 5)
DO NOT hold the panel with your palms on the front glass or by holding the panel at the corners of the panel. (Figures 6)
DO NOT place the panel down on its edge. (Figure 6)
CAUTION: The LCD Panel
bends when holding the short
side of the panel.
FIGURE 1
FIGURE 3
FIGURE 4
FIGURE 6
FIGURE 5
KDL-46HX855/55HX855
23
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
157
4-408-577-01
SHEET (METAL) UNDER
ORDER THIS PART WHEN REPLACING THE LCD PANEL
158
4-426-131-01
CUSHION, SR (M)
ORDER THIS PART WHEN REPLACING THE LCD PANEL
159
4-298-303-02
FRAME (46), SEL
(KDL-46HX855 ONLY)
159
4-298-318-02
FRAME (55), SEL
(KDL-55HX855 ONLY)
160
4-297-992-41
SHEET, INSULATION (G6 46)
(KDL-46HX855 ONLY)
ORDER THIS PART WHEN REPLACING THE LCD PANEL
160
4-297-993-41
SHEET, INSULATION (G7)
(KDL-55HX855 ONLY)
ORDER THIS PART WHEN REPLACING THE LCD PANEL
●
2-990-421-41
SCREW (+PSW) (M3X6)
151
NA
LCD PANEL ASSEMBLY (P-MOD)
FOR ALL LCD PANEL AND TCON BOARD PART NUMBER
INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL
152
4-298-305-01
CLIP (M)
153
4-300-810-01
SHEET, THERMAL (ATREYU)
ORDER THIS PART WHEN REPLACING THE LCD PANEL
154
4-408-435-01
SHEET (METAL) SIDE
ORDER THIS PART WHEN REPLACING THE LCD PANEL
155
4-426-130-01
CUSHION, SR (L)
ORDER THIS PART WHEN REPLACING THE LCD PANEL
156
4-421-301-01
CUSHION FRM(BU)
(KDL-55HX855 ONLY)
ORDER THIS PART WHEN REPLACING THE LCD PANEL
151
153
154
156
155
157
156
Corner
Block(R)
158
160
159
Corner
Block(R)
Block(R)
152
LCD PANEL CLIPS AND FRAME REMOVAL
NOTE: The Thermal(Atreyu)Sheet, Sheet(Metal)Side, Sheet(Metal)Under, SR(L)Cushion, SR(M)Cushion, Cushion FRM(BU), Insulation
Sheet(G6) and Insulation Sheet(G7) are not included with the LCD Panel and must be replaced when replacing the LCD Panel.
A
Remove all the Clips from the LCD Panel.
B
Remove screws from right and left Corner Joint.
C
Remove screws from right and left Corner Block.
D
Gently lift up Frame to detach from LCD Panel.
D
C
B
A
CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth, and wipe the LCD screen gently with a soft cloth.
;
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
;
If using a chemically pretreated cloth, please follow the instruction provided on the package.
;
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
;
Periodic vacuuming of the ventilation openings is recommended to ensure proper ventilation.
;
Do Not
use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these
materials could easily scratch the screen which may result in permanent damage.
;
Do Not
use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol,
ammonia, benzine, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the
screen.
;
Do Not
spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a
failure.
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