Sony KD-30XS955 Service Manual ▷ View online
6
KD-30XS955/34XBR960/34XS955/36XS955
KD-30XS955/34XBR960/34XS955/36XS955
WARNINGS AND CAUTIONS
CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after
removing the anode.
removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of
this receiver is directly connected to the ac power line.
this receiver is directly connected to the ac power line.
!
SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Apres avoir deconnecte le cap de l’anode, court-circuiter l’anode du tube cathodique et celui de l’anode du cap au chassis metallique
de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
!
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces
sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero
de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance
est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque
remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero
de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance
est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque
remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
7
KD-30XS955/34XBR960/34XS955/36XS955
KD-30XS955/34XBR960/34XS955/36XS955
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specifi ed values. Make sure
your instruments are accurate; be suspicious of your HV meter if
sets always have low HV.
sets always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instructions.
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V,
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground by
measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground by
measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble-
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
To Exposed Metal
Parts on Set
Parts on Set
AC Voltmeter
(0.75 V)
(0.75 V)
Earth Ground
0.15
µ
F
1.5
k
Ω
g
AC Outlet Box
Ohmmeter
Cold-water Pipe
Figure A. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
8
KD-30XS955/34XBR960/34XS955/36XS955
KD-30XS955/34XBR960/34XS955/36XS955
SELF-DIAGNOSTIC FUNCTION
Display of Standby/Timer LED Flash Count
Diagnostic items
Flash count
Lamp OFF 3 sec.
Lamp ON 0.3 sec.
Lamp OFF 0.3 sec.
+B Overcurrent
2 times
Low +B Overvoltage
3 times
Vert. Deflection Stopped
4 times
White Balance Failure
5 times
Low +B OCP/OVP
6 times
Horiz. Deflection Stopped
7 times
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the fi rst of the problem areas.
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the fi rst of the problem areas.
Results for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, an error has occurred.
Diagnostic Item
No. of times
STANDBY /
TIMER lamp
flashes
Display
Result
Probable Cause Location
Detected Symptoms
Power does not turn on
Does not light
_______
• Power cord is not plugged in.
• Fuse is burned out (F501). (AZ Board)
• Fuse is burned out (F501). (AZ Board)
• Power does not come on.
• No power is supplied to the TV.
• AC Power supply is faulty.
• No power is supplied to the TV.
• AC Power supply is faulty.
+B Overcurrent (OCP)*
2 times
2:0 or 2:1
• H.OUT (Q5030) is shorted. (DZ Board)
• +B PWM (Q5003) is shorted.
• +B PWM (Q5003) is shorted.
(DZ Board)
• Power does not come on.
• Load on power line shorted.
• Load on power line shorted.
Low +B Overvoltage (OVP)
3 times
3:0 or 3:1
• IC6505 is faulty. (DZ Board)
• Has entered standby mode.
Vertical Deflection Stopped
4 times
4:0 or 4:1
• 15V is not supplied. (DZ Board)
• IC5004 is faulty. (DZ Board)
• IC5004 is faulty. (DZ Board)
• Has entered standby mode after
Horizontal raster.
• Vertical deflection pulse is stopped.
• Power line is shorted or power
• Power line is shorted or power
supply is stopped.
White Balance Failure
(not balanced)
(not balanced)
5 times
5:0 or 5:1
• Video OUT (IC9001-IC9003) is faulty.
(CX Board)
• CRT drive (IC2801) is faulty.
(BY Board.)
• G2 is improperly adjusted.**
• No raster is generated.
• CRT cathode current detection
• CRT cathode current detection
reference pulse output is small.
LOW +B OCP/OVP
(overcurrent/overvoltage)***
(overcurrent/overvoltage)***
6 times
6:0 or 6:1
• +5 line is overloaded.
(AZ, BY, MZ Boards)
• +5 line is shorted.
(AZ, BY, MZ Boards.)
• IC504 is faulty. (AZ Board)
• No picture
Horizontal Deflection
Stopped
Stopped
7 times
7:0 or 7:1
• No picture
* If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is diagnosed first by the
microcontroller is displayed on the screen.
** Refer to Screen (G2) in Section 2-5 of this manual.
*** If STANDBY/STEREO LED flashes six (6) times, unplug the unit and wait 10 seconds before performing the adjustment.
*** If STANDBY/STEREO LED flashes six (6) times, unplug the unit and wait 10 seconds before performing the adjustment.
Self Diagnosis
Supported model
Standby/Timer LED
* One fl ash count is not used for
self-diagnostic.
self-diagnostic.
9
KD-30XS955/34XBR960/34XS955/36XS955
KD-30XS955/34XBR960/34XS955/36XS955
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up past
occurrences of failure on the screen for confi rmation.
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up past
occurrences of failure on the screen for confi rmation.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
DISPLAY
Channel 5
Sound volume -
Power ON.
SELF DIAGNOSIS
2: +B OCP
2: +B OCP
0
3: +B OVP
0
4: VSTOP
0
5: AKB
1
6: LOWB
0
7: H-STOP
0
101: WDT
24
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
NOTE: This will also reset all user functions (including auto programming and picture settings)
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
NOTE: This will also reset all user functions (including auto programming and picture settings)
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Self-Diagnostic Circuit
Numeral “0”
means that no fault was detected.
Numeral “1”
means a fault was detected one
time only.
time only.
1
2
4
3
3
1
2
R5104
R5105
R5125
Q5018
RY6501
Q6527
Q6530
Q6532
D6537
D6505
D5007
PH6501
Q5004
R5013
D5005
IC6505
Q6522
1K-PROT2
+B OVP
HV PROT
UNREG 11V
5V
UNREG 7V
+B OCP
2
1
3
4
IC5007
VDY-
CRT
IC2801
Y/C JUNGLE
SCL
SDA
AKB
VPROT
HPROT
IC2300
MAIN MICRO
BY
CLKO
DATO
AC RLY
LOW B ERR
OVP
OCP
STR
STBY-LED
STBY-LED
STBY-LED
P_SW(-)
IC504
5V
+B
+B
+B
DZ
BY
MZ
DZ
DZ
AZ
2
14
34
35
58
26
25
29
30
69
43
44
45
48
O
I
O
FOLLOWER
H. PROT
MONITOR
IN RUSH
OVER CURRENT
+ B COP
DETECT
+B OVP
INVERT
LATCH
LATCH
ENABLE ON
SV REF
☛
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