Sony VPL-VW85 Service Manual ▷ View online
1-19 (E)
VPL-VW85
1-4. Unleaded Solder
Boards requiring use of unleaded solder are printed with a
lead free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come
printed with the lead free mark due to their particular size.)
lead free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come
printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
m
. Be sure to use the unleaded solder for the printed circuit
. Be sure to use the unleaded solder for the printed circuit
board printed with the lead free mark.
. The unleaded solder melts at a temperature about 40 dC
higher than the ordinary solder, therefore, it is recom-
mended to use the soldering iron having a temperature
regulator.
mended to use the soldering iron having a temperature
regulator.
. The ordinary soldering iron can be used but the iron tip
has to be applied to the solder joint for a slightly longer
time. The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful.
time. The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful.
1-5. Service Know-How
1-5-1. When the Optical Unit ASSY is
Replaced
1.
Write the LookUpTable/3DGamma/ABGamma/LCK/
OGMTable/CSMatrixTable data contained in the
attached CD-R.
See “1-9-4. Data Write Method of LookUpTable/
3DGamma/ABGamma/LCK/OGMTable/CSMa-
trixTable” for more about how to write data.
OGMTable/CSMatrixTable data contained in the
attached CD-R.
See “1-9-4. Data Write Method of LookUpTable/
3DGamma/ABGamma/LCK/OGMTable/CSMa-
trixTable” for more about how to write data.
2.
Change the IRIS data to the values of the IRIS adjust-
ment data stored in the supplied CD-R. For how to
change the data, refer to “1-5-3. IRIS Copy”.
ment data stored in the supplied CD-R. For how to
change the data, refer to “1-5-3. IRIS Copy”.
3.
Change the Panel Driver Gain B data to the values of
the adjustment data stored in the supplied CD-R.
For how to change the data, refer to “1-5-4. Panel
Driver Gain B Copy”.
the adjustment data stored in the supplied CD-R.
For how to change the data, refer to “1-5-4. Panel
Driver Gain B Copy”.
4.
Change the Lens shift data to the values of the Lens
shift data stored in the supplied CD-R. For how to
change the data, refer to “1-5-5. Lens Shift Data
Copy”.
shift data stored in the supplied CD-R. For how to
change the data, refer to “1-5-5. Lens Shift Data
Copy”.
5.
Change the Panel alignment data to the values of the
Panel alignment data stored in the supplied CD-R. For
how to change the data, refer to “1-5-6. Panel Align-
ment Data Copy”.
Panel alignment data stored in the supplied CD-R. For
how to change the data, refer to “1-5-6. Panel Align-
ment Data Copy”.
1-5-2. When the Board is Replaced
1.
When the QA board is replaced
Remove IC602 from the old QA board and install
IC602 by reusing the removed IC602. (When replacing
IC602, remove the heatsink and then install it again
after replacing IC602.) If reuse of IC602 is not possi-
ble, follow the procedure described below.
a)
Remove IC602 from the old QA board and install
IC602 by reusing the removed IC602. (When replacing
IC602, remove the heatsink and then install it again
after replacing IC602.) If reuse of IC602 is not possi-
ble, follow the procedure described below.
a)
Change the IRIS data to the values of the IRIS
adjustment data before replacement. (For the
method to change the IRIS data, refer to “1-5-3.
IRIS Copy”.)
In case if the data cannot be changed, perform the
IRIS adjustment.
(For the IRIS adjustment, refer to “2-4. IRIS
Adjustment”.)
adjustment data before replacement. (For the
method to change the IRIS data, refer to “1-5-3.
IRIS Copy”.)
In case if the data cannot be changed, perform the
IRIS adjustment.
(For the IRIS adjustment, refer to “2-4. IRIS
Adjustment”.)
b) Obtain the former OGMTable data from the
original QA board before replacement as follows.
(For the method of obtaining the former OGM
Table data from the original QA board before
replacement, refer to “1-9-5. Data Obtain Method
of LookUpTable/3DGamma/ABGamma/LCK/
OGMTable/CSMatrixTable from the Board”.)
Write down the obtained OGMTable data as
follows.
(For the method of writing down the obtained
OGMTable data, refer to “1-9-4. Data Write
Method of LookUpTable/3DGamma/ABGamma/
LCK/OGMTable/CSMatrixTable”.)
In case if the former OGMTable data cannot be
obtained from the original QA board before
replacement, perform the W/B adjustment. (For
the W/B adjustment, refer to “2-3. White Balance
Adjustment”.)
(For the method of obtaining the former OGM
Table data from the original QA board before
replacement, refer to “1-9-5. Data Obtain Method
of LookUpTable/3DGamma/ABGamma/LCK/
OGMTable/CSMatrixTable from the Board”.)
Write down the obtained OGMTable data as
follows.
(For the method of writing down the obtained
OGMTable data, refer to “1-9-4. Data Write
Method of LookUpTable/3DGamma/ABGamma/
LCK/OGMTable/CSMatrixTable”.)
In case if the former OGMTable data cannot be
obtained from the original QA board before
replacement, perform the W/B adjustment. (For
the W/B adjustment, refer to “2-3. White Balance
Adjustment”.)
c)
Obtain the former CSMatrixTable data from the
original QA board before replacement as follows.
(For the method of obtaining the former CSMa-
trixTable data from the original QA board before
replacement, refer to “1-9-5. Data Obtain Method
of LookUpTable/3DGamma/ABGamma/LCK/
OGMTable/CSMatrixTable from the Board”.)
Write down the obtained CSMatrixTable data as
follows.
(For the method of writing down the obtained
CSMatrixTable data, refer to “1-9-4. Data Write
Method of LookUpTable/3DGamma/ABGamma/
LCK/OGMTable/CSMatrixTable”.)
original QA board before replacement as follows.
(For the method of obtaining the former CSMa-
trixTable data from the original QA board before
replacement, refer to “1-9-5. Data Obtain Method
of LookUpTable/3DGamma/ABGamma/LCK/
OGMTable/CSMatrixTable from the Board”.)
Write down the obtained CSMatrixTable data as
follows.
(For the method of writing down the obtained
CSMatrixTable data, refer to “1-9-4. Data Write
Method of LookUpTable/3DGamma/ABGamma/
LCK/OGMTable/CSMatrixTable”.)
1-20 (E)
VPL-VW85
1-5-3. IRIS Copy
1.
Enter the Service Mode. (Refer to “2-1-2. Service
Mode Setting”.)
Mode Setting”.)
2.
Set OTHER: 01 Iris/Adj in the Device Menu to 1.
3.
Change the value of OTHER: 02 Iris/Open Reg.
4.
Change the value of OTHER: 03 Iris/Close Reg.
5.
Return OTHER: 01 Iris/Adj in the Device Menu to 0.
6.
Perform Save to Memory.
1-5-4. Panel Driver Gain B Copy
1.
Enter the Service Mode. (Refer to “2-1-2. Service
Mode Setting”.)
Mode Setting”.)
2.
Change the value of Panel Driver: 03 P. Drv/Gain B in
Device Menu.
Device Menu.
3.
Perform Save to Memory.
1-5-5. Lens Shift Data Copy
1.
Enter the Service Mode. (Refer to “2-1-2. Service
Mode Setting”.)
Mode Setting”.)
2.
Change the value of OTHER: 13 Lens Shift/H Center
in Device Menu.
in Device Menu.
3.
Change the value of OTHER: 14 Lens Shift/V Center
in Device Menu.
in Device Menu.
4.
Change the value of OTHER: 15 Lens Shift/V Top
Limit in Device Menu.
Limit in Device Menu.
5.
Change the value of OTHER: 16 Lens Shift/V Bottom
Limit in Device Menu.
Limit in Device Menu.
6.
Change the value of OTHER: 17 Lens Shift/Right
Limit in Device Menu.
Limit in Device Menu.
7.
Change the value of OTHER: 18 Lens Shift/Left
Limit in Device Menu.
Limit in Device Menu.
8.
Perform Save to Memory.
1-5-6. Panel Alignment Data Copy
1.
Enter the Service Mode. (Refer to “2-1-2. Service
Mode Setting”.)
Mode Setting”.)
2.
Change the value of Display Engine: 06 R REG H in
Device Menu.
Device Menu.
3.
Change the value of Display Engine: 07 R REG V in
Device Menu.
Device Menu.
4.
Change the value of Display Engine: 08 B REG H in
Device Menu.
Device Menu.
5.
Change the value of Display Engine: 09 B REG V in
Device Menu.
Device Menu.
6.
Perform Save to Memory.
d) Return the Panel Driver Gain B data value back to
its original value before the QA board is replaced.
(For the method of returning the above value to
the original value, refer to “1-5-4. Panel Driver
Gain B Copy”.)
In case if the original data cannot be copied,
perform the Panel Driver Gain B Adjustment.
(For the method of Panel Driver Gain B Adjust-
ment, refer to “2-5. Panel Driver Gain B Adjust-
ment”.)
(For the method of returning the above value to
the original value, refer to “1-5-4. Panel Driver
Gain B Copy”.)
In case if the original data cannot be copied,
perform the Panel Driver Gain B Adjustment.
(For the method of Panel Driver Gain B Adjust-
ment, refer to “2-5. Panel Driver Gain B Adjust-
ment”.)
e)
Return the Lens shift data value back to its
original value before the QA board is replaced.
(For the method of returning the above value to
the original value, refer to “1-5-5. Lens Shift Data
Copy”.)
original value before the QA board is replaced.
(For the method of returning the above value to
the original value, refer to “1-5-5. Lens Shift Data
Copy”.)
f)
Return the Panel alignment data value back to its
original value before the QA board is replaced.
(For the method of returning the above value to
the original value, refer to “1-5-6. Panel Align-
ment Data Copy”.)
original value before the QA board is replaced.
(For the method of returning the above value to
the original value, refer to “1-5-6. Panel Align-
ment Data Copy”.)
2.
When the CA board is replaced
Remove IC2501 and IC4002 from the old CA board
and install them to the new CA board that is supplied
as the repair part, before replacement.
Remove IC2501 and IC4002 from the old CA board
and install them to the new CA board that is supplied
as the repair part, before replacement.
3.
When the CB, GA, GB, HA, HB, NF, NR, QB, TA,
TL, J, U, or V board is replaced
No particular adjustments are needed.
TL, J, U, or V board is replaced
No particular adjustments are needed.
1-21 (E)
VPL-VW85
1-6. Indicator
The error status of the this units are indicated by the type of flashing of indicator. The top cover has the
ON/STANDBY indicator and the LAMP/COVER indicator. Various error contents are indicated by the
type of flashing of indicator. For details of the types of indicator flashing and the error statuses, refer to
the list shown below.
ON/STANDBY indicator and the LAMP/COVER indicator. Various error contents are indicated by the
type of flashing of indicator. For details of the types of indicator flashing and the error statuses, refer to
the list shown below.
ON/STANDBY Indicator (Red flashing)
Error Name
Flash Frequency
Status
Temperature Error
2 Times
The temperature inside of the unit is too
high.
high.
AC Error
3 Times
AC voltage is not correct.
Fan Error
4 Times
Each fan does not work normally.
Lens Protector
5 Times
The lens protector is not open correctly.
Error
Power Error
6 Times
The power is not turned on correctly.
System Error 1
10 Times
The sub CPU can not obtain the data
from the EEPROM when the sub CPU
works.
from the EEPROM when the sub CPU
works.
System Error 2
11 Times
The main CPU can not obtain the data
from the EEPROM when the main CPU
works.
from the EEPROM when the main CPU
works.
System Error 3
12 Times
The main CPU does not work normally.
LAMP/COVER Indicator (Red flashing)
Error Name
Flash Frequency
Status
Cover Error
2 Times
The lamp cover or filter holder is opened.
Connector of the temperature sensor
board (TA board and TL board) is
disconnected.
board (TA board and TL board) is
disconnected.
Lamp Error
3 Times
The UHP lamp is not lighting.
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
1-22 (E)
VPL-VW85
1-7. Circuit Description
QA Board
The overall input connectors, SCAN CONV. and sub CPU
are mounted.
The built-in CPU of SCAN CONV. controls the whole
system.
And the QA board also controls the iris, fan and electric
lens.
SCAN CONV. performs the signal-processing function
such as HDMI receiving, Video decoding, A/D conversion,
pixel number conversion, sharpness, contrast, brightness,
color, hue, gamma correction, I/P conversion, and NR.
The overall input connectors, SCAN CONV. and sub CPU
are mounted.
The built-in CPU of SCAN CONV. controls the whole
system.
And the QA board also controls the iris, fan and electric
lens.
SCAN CONV. performs the signal-processing function
such as HDMI receiving, Video decoding, A/D conversion,
pixel number conversion, sharpness, contrast, brightness,
color, hue, gamma correction, I/P conversion, and NR.
QB Board
RS-232C connector and trigger 2 connector are mounted.
RS-232C connector and trigger 2 connector are mounted.
CA Board
The Gamma IC and panel driver circuit are mounted.
The signal processed in the QA board and CB board is
converted to the proper signal for panel in this board.
The CA board performs the conversion of the input signal
to the voltage for driving the panel, CSC conversion, white
balance correction, UF correction, and generation the
timing for driving the panel.
The Gamma IC and panel driver circuit are mounted.
The signal processed in the QA board and CB board is
converted to the proper signal for panel in this board.
The CA board performs the conversion of the input signal
to the voltage for driving the panel, CSC conversion, white
balance correction, UF correction, and generation the
timing for driving the panel.
CB Board
HFR processing circuit is mounted.
HFR processing circuit is mounted.
GA Board
This board functions as AC filter and power supply when
the standby mode is set to “Low”.
This board functions as AC filter and power supply when
the standby mode is set to “Low”.
GB Board
Main power supply block
Main power supply block
J Board
Production jig connector
Production jig connector
V Board
This board performs the detecting whether the filter holder
is closed.
This board performs the detecting whether the filter holder
is closed.
TA Board
This board measures the internal temperature.
This board measures the internal temperature.
TL Board
This board measures the lamp temperature.
This board measures the lamp temperature.
U Board
This board detects whether the lamp cover for light source
is closed.
This board detects whether the lamp cover for light source
is closed.
BALLAST
Ballast provides the power supply for lamp.
Ballast provides the power supply for lamp.
NF Board
Infrared receive block from remote control (front).
Infrared receive block from remote control (front).
NR Board
Infrared receive block from remote control (rear).
Infrared receive block from remote control (rear).
HA Board
The control panel is mounted.
The control panel is mounted.
HB Board
The caution LED is mounted.
The caution LED is mounted.
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