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Model
SAL70400G2
Pages
66
Size
8.56 MB
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PDF
Document
Service Manual
Brand
Device
Digital Camera
File
sal70400g2.pdf
Date

Sony SAL70400G2 Service Manual ▷ View online

4-11
SAL70400G2 (4-5.6/70-400 G SSM Ⅱ) (70-400mm F4-5.6 G SSM Ⅱ)
3.  The focusing error amount check
1)  Open the images shot with the checking lens and the AE master lens by the image display software on the PC. (Display the images at 
the same pixel magnification.)
2)  Check the displacement between the focus position (peak of image-formation) of the checking lens and the focus position of the AE 
master lens. (Refer to Fig. 4-6-4 and Fig. 4-6-5.)
3)  Compare the error amount in step 2) with the reference value of Table 4-6-3 and check whether the error amount is within the accept-
able range. If the error amount is outside of the range, perform  4-11-3. 
SB Check/ Write .
Reference value
Focal length/
70 mm
Distance
(mm)
1.4 m (20 times)
±
 26
2.8 m (40 times)
±
 106
4.2 m (60 times)
±
 238
Focal length/
100 – (135 
mm)
Distance
(mm)
2.7 m (20 times)
±
 30
5.4 m (40 times)
±
 119
8.1 m (60 times)
±
 267
Focal length/
200 mm
Distance
(mm)
4.0 m (20 times)
±
 33
8.0 m (40 times)
±
 132
12.0 m (60 times)
±
 297
Focal length/
300 – (400 
mm)
Distance
(mm)
8.0 m (20 times)
±
 37
16.0 m (40 times)
±
 148
24.0 m (60 times)
±
 333
 Table 
4-6-3
<For reference 1: shooting image by AE master lens> (Fig. 4-6-4)
•  Assume it standard image in the setting environment.
•  If the peak of image-formation is to equal distance with AF assist chart position, it is ideal. In actual fact, the image of before and 
behind the peak is displayed. (Because the environment, the individual difference of camera and lens conditions are combined.)
•  The image of before and behind the peak, assume it reference standard image.
•  When shooting the image with sharpness setting of the camera to  +  side, it is easy to distinguish the peak of imaging area remarkably.
Enlargement of same pixel magnification
Example of image shot with 
a certain AE master lens under 
a certain environment.
Identifying the peak position of 
image-formation:
‡ Center of  the sharpest area
‡ Center of area with less color fogged
    - Front defocus area: Magenta fogged
    - Rear defocus area: Green fogged
Example where peak position accidentally matches 
the AF Assist Chart position
 Fig. 
4-6-4
 
4-12
SAL70400G2 (4-5.6/70-400 G SSM Ⅱ) (70-400mm F4-5.6 G SSM Ⅱ)
<For reference 2: The example of focusing error amount value check> (Fig. 4-6-5)
Check the displacement between the focus position (peak of image-formation) of the checking lens and the focus position (peak of image-
formation) of the AE master lens.
Example of image shot with checking lens (50 mm F1.4)
Example of image shot with AE master lens
Peak area
(existing around 7 to 8 cm
of the rear scale)
Peak area
(existing around 6 to 7 cm
of the front scale)
Error amount = approx. 14 cm
 Fig. 
4-6-5
Example of decision:
The checking lens has a tendency of backward defocusing compared to the AE master lens. The error amount is approx. 14 cm.
Compare this error amount with the reference value and check whether the error amount is within the acceptable range. 
If the error amount is outside the acceptable range, perform  4-11-3. 
SB Check/Write .
4-7.  INSTALLATION OF LENS ADJUSTMENT PROGRAM
4-7-1. Installing the Lens Adjustment Program (ActuatorCheckerSSM)
Equipment used
• Personal Computer
•  Lens Adjustment Program (ACSSM-S-VerX.XX.zip)
•  Finished Inspection JIG II (AC 100 - 240 V)
•  Half Completion JIG
Note 1:
  Personal computer must have the condition that Windows Vista/7 runs normally and USB is connectable.
Note 2:
  Acquire the Lens Adjustment Program (ACSSM-S-VerX.XX.zip) from the each HQ.
Note 3:
  Please make the Half Completion JIG in each service station.
For details of the jig making method, refer to  4-1-1. List of Service Tools and Equipment  Note 6.
1.  Saving Lens Adjustment Program (ACSSM-S-VerX.XX.zip)
1)  Unzip the Lens Adjustment Program (ACSSM-S-VerX.XX.zip)
2) Save ACSSM-S-VerX.XX.exe  in an arbitrary folder.
Note: 
The version of  ACSSM-S-VerX.XX.exe  might be updated.
4-7-2. Connection of Finished Inspection JIG/Half Completion JIG and Startup of Lens Adjustment Pro-
gram (ActuatorCheckerSSM)
Note 1:
 Confirm that 4-7-1. Installing the Lens Adjustment Program (ActuatorCheckerSSM)  has been completed before this procedure is executed.
Note 2:
  In case of performing Finished inspection, be sure to perform in the condition that the lens is laid down (do not perform in the lens standing con-
dition).
Equipment
• Personal Computer
•  Finished Inspection JIG II (AC 100 - 240 V)
Note:
  The cables and so on are not supplied as accessories.
•  Half Completion JIG
•  AC Cable (Sold on the Market)
•  RS232C Cable (D-Sub 9 Pins (Male with Securing Screws), D-Sub 9 Pins (Female with Securing Screws)) Straight Type (Sold on the 
Market)
•  USB to Serial Cable (D-Sub 9 Pins (Male)) (Commercially available)
•  M-BOX-JIG (J-6082-722-A) (Or the Jig supplied with Finished Inspection JIG (J-6082-645-A))
•  Lens Adjustment Program (ACSSM-S-VerX.XX.zip)
1. Connection
 
Connect equipment and checking lens as shown in Fig. 4-7-1.
Note: 
ActuatorCheckerSSM  cannot start up without the connection to the finished inspection JIG II.
• Final
 
Finished Inspection JIG II
AC Cable
D-sub 9 Pins: Male
D-sub 9 Pins: Female
RS232C Cable
USB to Serial Cable
Lens
 Fig. 
4-7-1
• Half
Perform  (1) Preparation  of  4-10-3. Checking MR Sensor .
4-13
SAL70400G2 (4-5.6/70-400 G SSM Ⅱ) (70-400mm F4-5.6 G SSM Ⅱ)
2.  Startup of Lens Adjustment Program (ActuatorCheckerSSM)
1)  Turn on the personal computer and the finished inspection JIG II.
2) Start up ACSSM-S-VerX.XX.exe  from an arbitrary folder.
Note:
•  At the first time using, the followings appear on the screen (Fig. 4-7-2).
It is required to ask HQ about the password for the Com/User Characteristic Number and the manufacturer/type name of the personal 
computer.
Ex.  Com/User Characteristic Number :  iYdDZfq9q
 
Personal Computer : 
SONY PCV-RZ33P
•  It is no need to input password to the computer once registered.
(The screen requires password does not appear.)
•  If the personal computer or the finished inspection JIG II is changed, the password and the Com/User Characteristic Number are 
changed. Therefore on the startup, the password input is required again.
3) Input the password and click [OK [Ent]], the following appears on the screen (Fig. 4-7-3).
Fig. 4-7-2
 Fig. 
4-7-3
4-7-3. Initial Setting of Lens Adjustment Program (ActuatorCheckerSSM)
1. Start 
up ACSSM-S-VerX.XX.exe .
 
 Fig. 
4-7-4
2.  When the Japanese window appears, click the [Setup] button, change the language to English.
Note: 
Depending on the initial startup or setting made at the previous startup, the window differs.
3.  Set the following contents in the SETUP window.
MODEL 
Model to be adjustment in this time
Language English
State Final
 Table 
4-7-1
4.  Confirm that all of the items are set, and click [Save].
 
 Fig. 
4-7-5
5.  Click the [Finish] to close the SETUP window.
4-7-4. About Inspection Procedure of Lens Adjustment Program (ActuatorCheckerSSM)
The inspection method has the method of executing the method of inspecting the corresponding model as everything continues and the in-
spection of each item one by one.
Click [START] from the start up window when you inspect the corresponding model as everything continues.
Click the inspection of each item from the start up window, when you inspect one by one. 
4-8.  ZOOM BRUSH POSITION CHECK/ADJUSTMENT
Equipment
• Personal Computer
•  Finished Inspection JIG II (AC 100 - 240 V)
•  Lens Adjustment Program (ACSSM-S-VerX.XX.zip)
1.   Preparation
1)  Disassemble or assemble the checking lens to make the state shown in Fig. 4-8-1.
 
Zoom Rubber
Zoom Brush
Polyester Tape
Insulating Tape
Zoom Brush Cover
Hole close sheet
Insulating Sheet
 Fig. 
4-8-1
4-14
SAL70400G2 (4-5.6/70-400 G SSM Ⅱ) (70-400mm F4-5.6 G SSM Ⅱ)
2)  Attach the checking lens to the equipment. (Refer to  4-7-2. Connection of Finished Inspection JIG II/Half Completion JIG and Startup 
of Lens Adjustment Program (ActuatorCheckerSSM) .)
3)  Start up the lens adjustment program (ACSSM-S-VerX.XX.zip).
4)  Click Setup and perform the initial setting. (Refer to  4-7-3. Initial Setting of Lens Adjustment Program (ActuatorCheckerSSM) .)
2. Check
1)  Set the zoom to the TELE end.
2)  Adjust the position of the brush as shown in the figure.
Note 1:
  Adjust so that the cut portion A of the pattern on the Z encoder flexible board matches to the contact portion B of brush.
Note 2:
  After adjusting the zoom brush, be careful for the position not to be shifted by its own weight when the zoom receives shock.
B
A
Match A to B
Zoom Brush
 Fig. 
4-8-2
3)  Click [Search Zoom Adj Point].
 
 Fig. 
4-8-3
4)  In case that the zoom brush locates at the zoom adjustment point, the pop-up window shown below appears on the screen. Then, fix 
with the polyester tape at this position.
 
 Fig. 
4-8-4
5)  Set the zoom to the TELE end or the WIDE end again and confirm that the zoom adjustment point is not shifted.
3. Adjustment
1)  Although the zoom locates at the TELE end, if the pop-up window below appears on the screen, adjust the position of the brush so that 
the tip of brush comes to the portion A. The zoom adjustment point is found.
2) Perform 2. Check  again.
 
 Fig. 
4-8-5
4-9.  FOCUS BRUSH POSITION CHECK/ADJUSTMENT
Equipment
•   Adhesive bond (B-10)
1. Preparation
1)  Disassemble or assemble the checking lens to make the state shown in Fig. 4-9-1.
2)  Set the focus to the infinity end.
 
Focus Brush
 Fig. 
4-9-1
2. Check
1) Perform the [Search Focus-Adj].
2) If the checking result is abnormal, perform the following  3. Adjustment  .
3.   Adjustment
1)  Loosen two screws fixing the focus brush.
2)  Adjust the position of the focus brush as shown in the figure and fix it with screws.
Note:
  Adjust so that the cut portion A of the pattern on the F encoder flexible board matches to the contact portion B of brush.
3)  Confirm the conduction between 2nd pattern and 3rd pattern from top with a volt meter as shown in the figure.
•   When the brush locates at the cut portion A of the pattern, there is no conduction. (Adjustment: OK)
•   When the brush does not locate at the cut portion A of the pattern, there is conduction. (Adjustment: NG)
 
 
B
A
Match the position A to the position B
Focus Brush
Confirm the conduction
Apply the adhesive 
bond (B-10)
 Fig. 
4-9-2
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