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STR-DA5800ES
Pages
127
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25.81 MB
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Service Manual
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Device
Audio
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str-da5800es.pdf
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Sony STR-DA5800ES Service Manual ▷ View online

STR-DA5800ES
3
1. 
SERVICING  NOTES 
 .............................................  
4
2. DISASSEMBLY
2-1. Disassembly 
Flow 
...........................................................  14
2-2.  How to Bend Wire (Flat Type) ........................................   15
2-3. Case 
Block 
......................................................................  16
2-4.  SUB D-VIDEO Board Block-1 ......................................   17
2-5.  SUB D-VIDEO Board Block-2 ......................................   18
2-6.  SUB D-VIDEO Board ....................................................   18
2-7. HAT 
Board 
......................................................................  19
2-8.  USB-DDC Board (AEP, UK and Taiwan models) ..........   20
2-9. Tuner 
Block.....................................................................  21
2-10. Tuner Assy (TU1) ...........................................................   21
2-11.  D-VIDEO Board Block-1 ...............................................   22
2-12.  D-VIDEO Board Block-2 ...............................................   23
2-13. D-VIDEO Board .............................................................   24
2-14.  HDMI Cable (HDC1) .....................................................   25
2-15. D-AU_CONNECT Board ...............................................   26
2-16.  D-AUDIO Board Block-1 ...............................................   27
2-17.  D-AUDIO Board Block-2 ...............................................   28
2-18.  NETWORK Board Block-1 ............................................   29
2-19.  NETWORK Board Block-2 ............................................   30
2-20. NETWORK Board ..........................................................   31
2-21. A-VIDEO Board .............................................................   32
2-22. CONTROL Board ...........................................................   33
2-23. A AUDIO Board-1 ..........................................................   34
2-24. A AUDIO Board-2 ..........................................................   35
2-25.  Bracket (LRG) Block ......................................................   35
2-26. DCDC2 Board .................................................................   36
2-27.  ACDC/DCDC Board Block ............................................   37
2-28. DCDC Board ...................................................................   38
2-29. STBY Board ....................................................................   39
2-30. Power Transformer (T001) .............................................   40
2-31. SB-SPTM Board .............................................................   41
2-32. SPTM Board ...................................................................   41
2-33.  DC Fan (M2) ...................................................................   42
2-34.  Heat Sink Block-1 ...........................................................   43
2-35.  Heat Sink Block-2 ...........................................................   44
2-36. E-VOL Board ..................................................................   45
2-37.  Front Panel Block-1 ........................................................   46
2-38.  Front Panel Block-2 ........................................................   47
2-39.  MAIN Board Block ........................................................   47
2-40. MAIN Board ...................................................................   48
3. 
TEST  MODE 
 ............................................................   49
4. ELECTRICAL 
 
ADJUSTMENTS 
........................  55
5. DIAGRAMS
5-1.  Block Diagram - DIGITAL AUDIO Section (1/2) - .......   59
5-2.  Block Diagram - DSP Section - ......................................   60
5-3.  Block Diagram - DIGITAL AUDIO Section (2/2) - .......   61
5-4.  Block Diagram - ANALOG AUDIO Section (1/2) - ......   62
5-5.  Block Diagram - ANALOG AUDIO Section (2/2) - ......   63
5-6.  Block Diagram - USB INPUT/PRE OUT Section - .......   64
5-7.  Block Diagram - AUDIO OUTPUT Section - ................   65
5-8.  Block Diagram - ANALOG VIDEO Section - ...............   66
5-9.  Block Diagram - HDMI Section (1/2) - ..........................   67
5-10.  Block Diagram - HDMI Section (2/2) - ..........................   68
5-11.  Block Diagram - DIGITAL VIDEO Section - ................   69
5-12.  Block Diagram - NETWORK Section (1/2) - ................   70
5-13.  Block Diagram - NETWORK Section (2/2) - ................   71
5-14.  Block Diagram - CONTROL Section -...........................   72
5-15.  Block Diagram - PANEL Section - .................................   73
5-16.  Block Diagram - REGULATOR Section (1/2) - .............   74
TABLE  OF  CONTENTS
5-17.  Block Diagram - REGULATOR Section (2/2) - .............   75
5-18.  Block Diagram - POWER SUPPLY Section - ................   76
5-19. Printed Wiring Board 
- D-AUDIO Board (Component Side) - .........................   78
5-20. Printed Wiring Board 
- D-AUDIO Board (Conductor Side) - ...........................   79
5-21.  Schematic Diagram - D-AUDIO Board (1/4) - ..............   80
5-22.  Schematic Diagram - D-AUDIO Board (2/4) - ..............   81
5-23.  Schematic Diagram - D-AUDIO Board (3/4) - ..............   82
5-24.  Schematic Diagram - D-AUDIO Board (4/4) - ..............   83
5-25.  Schematic Diagram - DSP Board (1/2) - ........................   84
5-26.  Schematic Diagram - DSP Board (2/2) - ........................   85
5-27.  Printed Wiring Board - DSP Board - ..............................   86
5-28.  Schematic Diagram - A AUDIO Board - ........................   87
5-29. Printed Wiring Board 
- A AUDIO Board (Component Side) - ..........................   88
5-30. Printed Wiring Board 
- A AUDIO Board (Conductor Side) - ............................   89
5-31. Printed Wiring Board 
- MAIN Board (Component Side) - ................................   90
5-32. Printed Wiring Board 
- MAIN Board (Conductor Side) - ..................................   91
5-33.  Schematic Diagram - MAIN Board (1/2) - .....................   92
5-34.  Schematic Diagram - MAIN Board (2/2) - .....................   93
5-35.  Printed Wiring Board - E-VOL Board - ..........................   94
5-36.  Schematic Diagram - E-VOL Board -.............................   95
5-37. Schematic Diagram 
- USB Section (Former type: AEP and UK models) - ....   96
5-38. Printed Wiring Boards 
- USB Section (Former type: AEP and UK models) - ....   97
5-39.  Schematic Diagram - AMP CONNECTION Section - ...   97
5-40.  Printed Wiring Boards - A-CLASS_AMP Section - .......   98
5-41.  Schematic Diagram - A-CLASS_AMP Board - .............   99
5-42.  Printed Wiring Board - SB-AMP_BIAS Board - ............  100
5-43.  Schematic Diagram - SB-AMP_BIAS Board - ..............  101
5-44. Printed Wiring Boards 
- TEMP SENSOR/BIAS CONNECT Section - ..............  102
5-45. Schematic Diagram 
- TEMP SENSOR/BIAS CONNECT Section - ..............  102
5-46.  Printed Wiring Boards - PROTECTOR Section - ...........  103
5-47.  Schematic Diagram - PROTECTOR_FC Board - ..........  104
5-48. Schematic Diagram 
- PROTECTOR_SR/PROTECTOR_FH Boards - ..........  105
5-49.  Printed Wiring Board - POWER_TR Board - ................  106
5-50.  Schematic Diagram - POWER_TR Board - ...................  107
5-51. Printed Wiring Boards 
- SPEAKER TERMINAL Section - ................................  108
5-52. Schematic Diagram 
- SPEAKER TERMINAL Section - ................................  109
5-53.  Printed Wiring Board - A-VIDEO Board (Side A) - .......  110
5-54.  Printed Wiring Board - A-VIDEO Board (Side B) - .......  111
5-55.  Schematic Diagram - A-VIDEO Board (1/2) - ...............  112
5-56.  Schematic Diagram - A-VIDEO Board (2/2) - ...............  113
5-57.  Schematic Diagram - SUB D-VIDEO Board - ...............  114
5-58.  Schematic Diagram - F-HDMI Board - ..........................  115
5-59. Printed Wiring Boards 
- SUB D-VIDEO/F-HDMI Boards - ...............................  116
5-60.  Schematic Diagram - D-VIDEO Board (1/7) - ...............  117
5-61.  Schematic Diagram - D-VIDEO Board (2/7) - ...............  118
5-62.  Schematic Diagram - D-VIDEO Board (3/7) - ...............  119
5-63.  Schematic Diagram - D-VIDEO Board (4/7) - ...............  120
5-64.  Schematic Diagram - D-VIDEO Board (5/7) - ...............  121
5-65.  Schematic Diagram - D-VIDEO Board (6/7) - ...............  122
5-66.  Schematic Diagram - D-VIDEO Board (7/7) - ...............  123
5-67.  Printed Wiring Board - D-VIDEO Board (Side A) - ......  124
Ver. 1.2
STR-DA5800ES
4
5-68.  Printed Wiring Board - D-VIDEO Board (Side B) - ......  125
5-69.  Printed Wiring Board - NETWORK Board (Side A) - ...  126
5-70.  Printed Wiring Board - NETWORK Board (Side B) - ...  127
5-71.  Schematic Diagram - NETWORK Board (1/11) - ..........  128
5-72.  Schematic Diagram - NETWORK Board (2/11) - ..........  129
5-73.  Schematic Diagram - NETWORK Board (3/11) - ..........  130
5-74.  Schematic Diagram - NETWORK Board (4/11) - ..........  131
5-75.  Schematic Diagram - NETWORK Board (5/11) - ..........  132
5-76.  Schematic Diagram - NETWORK Board (6/11) - ..........  133
5-77.  Schematic Diagram - NETWORK Board (7/11) - ..........  134
5-78.  Schematic Diagram - NETWORK Board (8/11) - ..........  135
5-79.  Schematic Diagram - NETWORK Board (9/11) - ..........  136
5-80.  Schematic Diagram - NETWORK Board (10/11) - ........  137
5-81.  Schematic Diagram - NETWORK Board (11/11) - ........  138
5-82.  Printed Wiring Board - D-AU CONNECT Board - ........  139
5-83.  Schematic Diagram - D-AU CONNECT Board - ...........  139
5-84. Printed Wiring Board 
- CONTROL Board (Component Side) - ........................  140
5-85. Printed Wiring Board 
- CONTROL Board (Conductor Side) - ..........................  141
5-86.  Schematic Diagram - CONTROL Board (1/2) - .............  142
5-87.  Schematic Diagram - CONTROL Board (2/2) - .............  143
5-88.  Schematic Diagram - HAT Board - .................................  144
5-89.  Schematic Diagram - PANEL Section - ..........................  145
5-90.  Printed Wiring Boards - IR/PANEL Section - ................  146
5-91.  Printed Wiring Board - DISPLAY Board - .....................  147
5-92.  Schematic Diagram - DISPLAY Board (1/2) - ...............  148
5-93.  Schematic Diagram - DISPLAY Board (2/2) - ...............  149
5-94.  Schematic Diagram - DCDC2 Board - ...........................  150
5-95.  Schematic Diagram - DCDC Board - .............................  151
5-96. Printed Wiring Boards 
- DC/DC CONVERTER Section - ..................................  152
5-97.  Printed Wiring Boards - POWER SUPPLY Section - ....  153
5-98.  Schematic Diagram - ACDC Board - .............................  154
5-99.  Schematic Diagram - STBY Board - ..............................  155
6. 
EXPLODED  VIEWS
6-1. Overall 
Section 
...............................................................  
224
6-2.  SUB D-VIDEO, HAT Board Section..............................  225
6-3.  D-VIDEO Board Section ................................................  226
6-4.  D-AUDIO Board Section ................................................  227
6-5.  NETWORK Board Section .............................................  228
6-6.  CONTROL, A-VIDEO Board Section ...........................  229
6-7.  DCDC2, A AUDIO Board Section  ................................  230
6-8.  DCDC, STBY Board Section..........................................  231
6-9. Power 
Transformer 
Section 
............................................  
232
6-10.  SPTM Board Section ......................................................  233
6-11. Power AMP Section ........................................................  234
6-12.  Heat Sink Section ............................................................  235
6-13.  E-VOL Board Section .....................................................  236
6-14.  DISPLAY Board Section ................................................  237
6-15.  Front Panel Section .........................................................  238
6-16.  MAIN Board Section ......................................................  239
7. 
ELECTRICAL  PARTS  LIST
 ...............................  240
Accessories are given in the last of the electrical parts list.
SECTION  1
SERVICING  NOTES
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
Reverting back to the 
factory default settings
You can clear all memorized settings and 
revert the receiver back to the factory default 
settings by performing the following 
procedure. This procedure can also be used to 
initialize the receiver before you use it for the 
first time.
1
Press ?/1 to turn off the 
receiver.
2
While holding down the TONE 
and 2CH/A.DIRECT, press 
?/1 
to turn on the receiver.
3
Release the TONE and 2CH/
A.DIRECT after a few seconds.
The “MEMORY CLEARING...” appears 
on the display window for a while, then 
changes to “MEMORY CLEARED!”
Changes or adjustments made to the 
settings are now reset to the defaults.
Note
It takes about a few minutes for the memory to be 
cleared completely. Do not turn the receiver off until 
“MEMORY CLEARED!” appears on the display.
?/1
TONE
2CH/A.DIRECT
You can check the status of the receiver by the 
message. See the following to solve the 
problem. If any problem persists, consult your 
nearest Sony dealer.
PROTECTOR
The receiver is covered and ventilation holes 
are blocked. The receiver will automatically 
turn off after a few seconds. Remove the 
object covering the upper panel of the 
receiver and turn on the power again.
SPEAKER SHORTED
Irregular current is output to the speakers 
due to a short circuit on the speaker 
terminals. The receiver will automatically 
turn off after a few seconds. If the protective 
device on the receiver is activated due to a 
short-circuit problem, turn off the receiver. 
Check the connection of the speakers and 
turn on the power again.
FAN STOPPED
Check that the ventilation hole on the top of 
the receiver is not blocked.
“A new software version is available. 
Please go to the “Setup” section of the 
menu and select “Network Update” to 
perform the update.” appears on the TV 
screen.
See “Network Update” to update the  
receiver to a newer software version.
Video cannot be output from this jack.
s If you use the receiver in the main zone, 
connect the receiver to a TV via an HDMI 
cable.
s If you connect the receiver to a TV via a 
video cord, set “Playback Resolution” to 
“480i/576i”.
s If you connect the receiver to a TV via a 
component video cord, set “Playback 
Resolution” to a parameter appropriate to 
your TV.
Error messages
Refer to SUPPLEMENT-1 for the MAIN board of printed wiring 
board, schematic diagram and electrical parts list of Taiwan mod-
el.
Refer to SUPPLEMENT-2 for the AMP_CONNECT-1, D-VIDEO, 
E-VOL, PROTECTOR_FC, PROTECTOR_FH, PROTECTOR_
SR, SUB_D-VIDEO and USB-DDC boards of printed wiring board, 
schematic diagram and electrical parts list of Taiwan model.
ABOUT  THE  USB-CONNECT  BAORD 
(AEP and UK models only)
The USB-CONNECT board installed in AEP and UK models has been 
deleted in the midway of production, and the D-AUDIO and USB-DDC 
boards have been changed into connection with the wire.
Note: Taiwan model does not use USB-CONNECT board in the fi rst time 
of production, and the D-AUDIO and USB-DDC boards are con-
nection with the wire.
Ver. 1.2
STR-DA5800ES
5
NOTE  OF  REPLACING  THE  IC1410  ON  THE  DCDC 
BOARD
IC1410 on the DCDC board cannot exchange with single. When 
this part is damaged, exchange the complete mounted board.
NOTE  OF  REPLACING  THE  IC3903  AND  IC3904  ON  
THE  DCDC2  BOARD
IC3903 and IC3904 on the DCDC2 board cannot exchange with 
single. When these parts are damaged, exchange the complete 
mounted board.
NOTE  OF  REPLACING  THE  IC3500  AND  IC3700  ON  
THE  D-VIDEO  BOARD
IC3500 and IC3700 on the D-VIDEO board cannot exchange with 
single. When these parts are damaged, exchange the complete 
mounted board.
NOTE  OF  REPLACING  THE  IC3505  AND  IC3506  ON  
THE  D-VIDEO  BOARD
Replacement of IC3505 and IC3506 on the D-VIDEO board used 
in this unit requires a special tool.
NOTE  OF  REPLACING  THE  IC101,  IC501  AND  IC2601  
ON  THE  NETWORK  BOARD
IC101, IC501 and IC2601 on the NETWORK board cannot ex-
change with single. When these parts are damaged, exchange the 
complete mounted board.
NOTE  OF  REPLACING  THE  IC106,  IC107,  IC206  AND  
IC207  ON  THE  NETWORK BOARD
Replacement of IC106, IC107, IC206 and IC207 on the NET-
WORK board used in this unit requires a special tool.
NOTE  OF  REPLACING  THE  IC101  AND  IC102  ON  
THE  USB-DDC  BOARD (AEP, UK and Taiwan models 
only)
IC101 and IC102 on the USB-DDC board cannot exchange with 
single. When these parts are damaged, exchange the complete 
mounted board.
NOTE  OF  REPLACING  THE  IC100  ON  THE  USB-DDC  
BOARD (AEP, UK and Taiwan models only)
Replacement of IC100 on the USB-DDC board used in this unit 
requires a special tool.
MODEL  IDENTIFICATION
Distinguish the model by part number on back panel.
– Back Panel –
US and Canadian models:
4-422-950-0
s
AEP and UK models:
4-422-950-1
s
Taiwan model:
4-422-950-3
s
CAPACITOR  ELECTRICAL  DISCHARGE  PROCESSING
When checking the board, for the electric shock prevention, con-
nect the resistors to both ends of respective capacitors (C905 on 
the ACDC board) to discharge the capacitors (C905 on the ACDC 
board).
– ACDC Board (Conductor Side) –
C905
800 
:/2 W
ADVANCE  PREPARATION  OF  REPAIR
(US and Canadian models only)
This unit in US and Canadian models can perform “PRO-UP-
GRADE” by C4 (Control4) dealer.
When the user is performing “PRO-UPGRADE”, GUI of C4 
(Control4) world is displayed.
Display GUI in the following procedure and confi rm the state of 
displayed GUI.
Connection:
STR-
DA5800ES
monitor
D-VIDEO board
HDMI OUT A ARC connector
(CN3502)
HDMI cable
Procedure:
1.  Press the [
?/1
] button to turn on the main power.
2.  Press the [HDMI OUT A/B/OFF] button to select “HDMI A”.
3.  Press the [HOME] button of remote commander.
4.  “PRO-UPGRADE” is not performed when the following 
screen is displayed.
Note: If the following processing is performed to this unit by which 
“PRO-UPGRADE” was performed, this unit returns to the state 
before “PRO-UPGRADE” is performed.
 
• 
Complete NETWORK board replacing
 • 
Factory 
reset
 
Since the change to C4 (Control4) world can perform only by 
C4 (Control4) dealer, fully work carefully.
Ver. 1.2
STR-DA5800ES
6
CONFIRMATION  OF  NETWORK  OPERATION
Note: When this confi rmation is executed, IP address is changed.
Necessary machinery and materials:
• 
PC (Windows XP/Vista)
• Router
 
(Transmission rate is 100 Mbps or more, built-in DHCP server 
function)
• 
Two LAN cables
 
(Category 5 cable, normal type or shield type)
• Monitor
• 
Supplied remote commander (RM-AAU154)
 
(US and Canadian models)
• 
Supplied multifunction remote commander (RM-AAL042)
 
(AEP, UK and Taiwan models)
Connection:
(The router need not be connected with the internet)
LAN cable
router
PC
STR-
DA5800ES
monitor
NETWORK board
 
 jack (CN2502)
D-VIDEO board
HDMI OUT A ARC connector
(CN3502)
HDMI cable
Procedure:
1.  The setting of LAN of PC is setting to the automatic IP address 
assignment. 
 
It changes to the setting that displays the image in the monitor.
2.  Perform connection with reference to connection fi gure.
3.  The power supply of the router is turn on, next, the power sup-
ply of PC and this unit is turn on.
4.  Press the [HOME] button of the remote commander, the home 
menu is displayed in the monitor.
5.  The “Settings” is selected on the home menu, and press the [
button of remote commander.
6.  The “Network Settings” is selected , and press the [
] button 
of remote commander.
7.  The “Internet Settings” is selected , and press the [
] button of 
remote commander.
8.  The “Network Setup” is selected , and press the [
] button of 
remote commander.
9.  The “Auto” is selected , and press the [
] button of remote 
commander.
10. The “The network will be confi gured with the following set-
tings.” is displayed, and press the [
,
] button of remote com-
mander.
11.  The “Save & Connect” is selected , and press the [
] button of 
remote commander.
12. The automatically connect function is performed.
13. Confi rm that the “Internet Access:   OK” has been displayed,  
and press the [
] button of remote commander.
14. Press the [\/1] button to turn off the main power.
NOTE  OF  REPLACING  THE  COMPLETE NETWORK  
BOARD
When the complete NETWORK board is exchanged, the MAC ad-
dress has been changed.
Please print and cut out the following explanations, and return it 
with the unit that completes the repair.
MAC address of this receiver has been changed by this repair. 
The customer who uses the MAC address fi ltering function of 
connected access point equipment please set it again. MAC ad-
dress is possible to confi rm it on the System Information screen 
of this unit. Please refer to “Adjusting Settings” on the operating 
instructions for details.
NOTE  OF  REPLACING  THE  COMPLETE  USB-DDC  
BOARD (AEP, UK and Taiwan models only)
When this unit is connected with PC, this unit is recognized as a 
USB audio device on PC. At this time, the manufacture maker’s 
information, etc. (USB descriptor) are transmitted to PC from this 
unit. The USB descriptor is stored in the IC102 on the USB-DDC 
board, and it is written in at the factory.
When the complete USB-DDC board is exchanged, do the follow-
ing work.
1. Preparation
Prepare the following before beginning work.
• 
Windows PC (Windows XP)
Note 1: Vendor does not guarantee operation by other OS’s.
• 
Driver software for STR-DA5800ES
Note 2: Install this driver software in the above PC in advance. Confi rm 
the method of obtaining the driver software to each service head-
quarters.
• 
USB cable (A type plug to B type plug)
• 
Writing utility software (.exe fi le)
• 
USB descriptor defi nition fi le (.hex fi le)
Note 3: Confi rm the method of obtaining the writing utility software and 
USB descriptor defi nition fi le to each service headquarters.
2. Writing 
method
Procedure:
1.  Assemble new USB-DDC board to this unit.
2.  Connect PC and this set with USB cable.
PC
USB cable
This unit
(rear side view)
3.  Press the [\/1] button on this unit to turn on the main power.
 
(It is not necessary to wait for memory clearing)
4. Run 
the 
writing utility software on PC.
5.  Select the “USB\Vid_0d8c&Pid_5200&Rev_0100” on “De-
vice menu” pull-down list of the writing utility software.
USB/Vid_0d8c&Pid_5200&Rev_0100
Ver. 1.2
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Sony STR-DA5800ES Service Manual ▷ Download

  • DOWNLOAD Sony STR-DA5800ES Service Manual ↓ Size: 25.81 MB | Pages: 127 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony STR-DA5800ES in PDF for free, which will help you to disassemble, recover, fix and repair Sony STR-DA5800ES Audio. Information contained in Sony STR-DA5800ES Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.