Sharp MX-ST10 Service Manual ▷ View online
MX-ST10 TROUBLESHOOTING 4 - 1
[4] TROUBLESHOOTING
F0-60
Communication trouble between the
stacker first series and the
downstream units
stacker first series and the
downstream units
F0-61
Stacker first series offset unit
abnormality
abnormality
F0-62
Stacker first series front side jogger
abnormality
abnormality
F0-63
Stacker first series rear side jogger
abnormality
abnormality
F0-64
Stacker first series lead edge jogger
abnormality
abnormality
Trouble content
Communication trouble with a downstream unit
Section
PCU
Cause
Communication trouble with the stacker and the
downstream unit of the stacker
Stacker unit ID setting failure (Setting failure of the
DIP switch on the control PWB), noises on the
communication line, control PWB trouble, connector
connection failure, harness breakage, disconnection
of an AC cable to a downstream unit
downstream unit of the stacker
Stacker unit ID setting failure (Setting failure of the
DIP switch on the control PWB), noises on the
communication line, control PWB trouble, connector
connection failure, harness breakage, disconnection
of an AC cable to a downstream unit
Check & Remedy
Turn OFF/ON the power. Check connection between
the stacker and the downstream unit of the stacker.
Replace the control PWB of the downstream unit of
the stacker.
the stacker and the downstream unit of the stacker.
Replace the control PWB of the downstream unit of
the stacker.
Trouble content
Offset motor, offset home sensor abnormality
Section
PCU
Cause
Abnormal operation of the offset motor which shifts
the stack tray paper exit roller
Offset home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
the stack tray paper exit roller
Offset home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the offset
motor.
Use SIM03-60 to check the offset home sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
offset motor. Check connection of the connector and
harness from the control PWB to the offset home
sensor.
motor.
Use SIM03-60 to check the offset home sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
offset motor. Check connection of the connector and
harness from the control PWB to the offset home
sensor.
Trouble content
Front side jogger motor, front side jogger home sensor
abnormality
abnormality
Section
PCU
Cause
Abnormal operation of the front side jogger motor for
driving the alignment plate (front side)
Alignment plate (front side) home position front side
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
driving the alignment plate (front side)
Alignment plate (front side) home position front side
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the front side
jogger motor.
Use SIM03-60 to check the front side jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
front side jogger motor. Check connection of the
connector and harness from the control PWB to the
front side jogger home sensor.
jogger motor.
Use SIM03-60 to check the front side jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
front side jogger motor. Check connection of the
connector and harness from the control PWB to the
front side jogger home sensor.
Trouble content
Rear side jogger motor, rear side jogger home sensor
abnormality
abnormality
Section
PCU
Cause
Abnormal operation of the rear side jogger motor for
driving the alignment plate (rear side)
Alignment plate (rear side) home position rear side
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
driving the alignment plate (rear side)
Alignment plate (rear side) home position rear side
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the rear side
jogger motor.
Use SIM03-60 to check the rear side jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
rear side jogger motor. Check connection of the
connector and harness from the control PWB to the
rear side jogger home sensor.
jogger motor.
Use SIM03-60 to check the rear side jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
rear side jogger motor. Check connection of the
connector and harness from the control PWB to the
rear side jogger home sensor.
Trouble content
Lead edge jogger motor, lead edge jogger home
sensor abnormality
sensor abnormality
Section
PCU
Cause
Abnormal operation of the lead edge jogger motor for
driving the alignment plate (lead edge)
Alignment plate (lead edge) home position lead edge
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
driving the alignment plate (lead edge)
Alignment plate (lead edge) home position lead edge
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the lead edge
jogger motor.
Use SIM03-60 to check the lead edge jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
lead edge jogger motor. Check connection of the
connector and harness from the control PWB to the
lead edge jogger home sensor.
jogger motor.
Use SIM03-60 to check the lead edge jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
lead edge jogger motor. Check connection of the
connector and harness from the control PWB to the
lead edge jogger home sensor.
MX-ST10 TROUBLESHOOTING 4 - 2
F0-65
Stacker first series stack tray
abnormality
abnormality
F0-90
Communication trouble between the
stacker second series and the
downstream units
stacker second series and the
downstream units
F0-91
Stacker second series offset unit
abnormality
abnormality
F0-92
Stacker second series front side
jogger abnormality
jogger abnormality
F0-93
Stacker second series rear side
jogger abnormality
jogger abnormality
Trouble content
Stack tray lift motor abnormality, tray DC motor
encoder sensor abnormality, tray limit switch (upper
limit, lower limit) operation trouble, tray position
sensor abnormality
encoder sensor abnormality, tray limit switch (upper
limit, lower limit) operation trouble, tray position
sensor abnormality
Section
PCU
Cause
Abnormal operation of the stack tray lift motor
Abnormality of the tray DC motor encoder sensor for
detecting the motor rotation
Tray limit switch (upper limit, lower limit) operation
Stack tray home sensor abnormality, stack tray 25%
load position sensor abnormality, stack tray 50% load
position sensor abnormality, stack tray 75% load
position sensor abnormality, stack tray 100% load
position sensor abnormality, stack tray extendable
position sensor abnormality
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Abnormality of the tray DC motor encoder sensor for
detecting the motor rotation
Tray limit switch (upper limit, lower limit) operation
Stack tray home sensor abnormality, stack tray 25%
load position sensor abnormality, stack tray 50% load
position sensor abnormality, stack tray 75% load
position sensor abnormality, stack tray 100% load
position sensor abnormality, stack tray extendable
position sensor abnormality
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the stack tray
lift motor.
Use SIM03-60 to check the tray DC motor encoder
sensor signal.
Use SIM03-60 to check the operation of the tray limit
switch (upper limit, lower limit).
Use SIM03-60 to check each tray position sensor
signal and to check that two or more sensors are not
simultaneously ON.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
stack tray lift motor. Check connection of the
connector and harness from the control PWB to the
tray DC motor encoder sensor. Check connection of
the connector and harness from the control PWB to
the tray limit switch (upper limit, lower limit). Check
connection of the connector and harness from the
control PWB to each tray position sensor.
Turn the knob of the Tray DC Geared Motor by hand
until a limit switch is released during the operation of
the limit switch (the upper limit, the lower limit).
lift motor.
Use SIM03-60 to check the tray DC motor encoder
sensor signal.
Use SIM03-60 to check the operation of the tray limit
switch (upper limit, lower limit).
Use SIM03-60 to check each tray position sensor
signal and to check that two or more sensors are not
simultaneously ON.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
stack tray lift motor. Check connection of the
connector and harness from the control PWB to the
tray DC motor encoder sensor. Check connection of
the connector and harness from the control PWB to
the tray limit switch (upper limit, lower limit). Check
connection of the connector and harness from the
control PWB to each tray position sensor.
Turn the knob of the Tray DC Geared Motor by hand
until a limit switch is released during the operation of
the limit switch (the upper limit, the lower limit).
*1
Trouble content
Communication trouble with a downstream unit
Section
PCU
Cause
Communication trouble with the stacker and the
downstream unit of the stacker
Stacker unit ID setting failure (Setting failure of the
DIP switch on the control PWB), noises on the
communication line, control PWB trouble, connector
connection failure, harness breakage, disconnection
of an AC cable to a downstream unit
downstream unit of the stacker
Stacker unit ID setting failure (Setting failure of the
DIP switch on the control PWB), noises on the
communication line, control PWB trouble, connector
connection failure, harness breakage, disconnection
of an AC cable to a downstream unit
Check & Remedy
Turn OFF/ON the power. Check connection between
the stacker and the downstream unit of the stacker.
Replace the control PWB of the downstream unit of
the stacker.
the stacker and the downstream unit of the stacker.
Replace the control PWB of the downstream unit of
the stacker.
*1 Turn direction
When operation of Upper limit switch: Clockwise
When operation of lower limit switch: Counter clockwise
When operation of lower limit switch: Counter clockwise
Trouble content
Offset motor, offset home sensor abnormality
Section
PCU
Cause
Abnormal operation of the offset motor which shifts
the stack tray paper exit roller
Offset home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
the stack tray paper exit roller
Offset home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the offset
motor.
Use SIM03-60 to check the offset home sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
offset motor. Check connection of the connector and
harness from the control PWB to the offset home
sensor.
motor.
Use SIM03-60 to check the offset home sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
offset motor. Check connection of the connector and
harness from the control PWB to the offset home
sensor.
Trouble content
Front side jogger motor, front side jogger home sensor
abnormality
abnormality
Section
PCU
Cause
Abnormal operation of the front side jogger motor for
driving the alignment plate (front side)
Alignment plate (front side) home position front side
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
driving the alignment plate (front side)
Alignment plate (front side) home position front side
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the front side
jogger motor.
Use SIM03-60 to check the front side jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
front side jogger motor. Check connection of the
connector and harness from the control PWB to the
front side jogger home sensor.
jogger motor.
Use SIM03-60 to check the front side jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
front side jogger motor. Check connection of the
connector and harness from the control PWB to the
front side jogger home sensor.
Trouble content
Rear side jogger motor, rear side jogger home sensor
abnormality
abnormality
Section
PCU
Cause
Abnormal operation of the rear side jogger motor for
driving the alignment plate (rear side)
Alignment plate (rear side) home position rear side
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
driving the alignment plate (rear side)
Alignment plate (rear side) home position rear side
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the rear side
jogger motor.
Use SIM03-60 to check the rear side jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
rear side jogger motor. Check connection of the
connector and harness from the control PWB to the
rear side jogger home sensor.
jogger motor.
Use SIM03-60 to check the rear side jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
rear side jogger motor. Check connection of the
connector and harness from the control PWB to the
rear side jogger home sensor.
MX-ST10 TROUBLESHOOTING 4 - 3
F0-94
Stacker second series lead edge
jogger abnormality
jogger abnormality
F0-95
Stacker second series stack tray
abnormality
abnormality
Trouble content
Lead edge jogger motor, lead edge jogger home
sensor abnormality
sensor abnormality
Section
PCU
Cause
Abnormal operation of the lead edge jogger motor for
driving the alignment plate (lead edge)
Alignment plate (lead edge) home position lead edge
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
driving the alignment plate (lead edge)
Alignment plate (lead edge) home position lead edge
jogger home sensor detection trouble
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the lead edge
jogger motor.
Use SIM03-60 to check the lead edge jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
lead edge jogger motor. Check connection of the
connector and harness from the control PWB to the
lead edge jogger home sensor.
jogger motor.
Use SIM03-60 to check the lead edge jogger home
sensor signal.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
lead edge jogger motor. Check connection of the
connector and harness from the control PWB to the
lead edge jogger home sensor.
Trouble content
Stack tray lift motor abnormality, tray DC motor
encoder sensor abnormality, tray limit switch (upper
limit, lower limit) operation trouble, tray position
sensor abnormality
encoder sensor abnormality, tray limit switch (upper
limit, lower limit) operation trouble, tray position
sensor abnormality
Section
PCU
Cause
Abnormal operation of the stack tray lift motor
Abnormality of the tray DC motor encoder sensor for
detecting the motor rotation
Tray limit switch (upper limit, lower limit) operation
Stack tray home sensor abnormality, stack tray 25%
load position sensor abnormality, stack tray 50% load
position sensor abnormality, stack tray 75% load
position sensor abnormality, stack tray 100% load
position sensor abnormality, stack tray extendable
position sensor abnormality
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Abnormality of the tray DC motor encoder sensor for
detecting the motor rotation
Tray limit switch (upper limit, lower limit) operation
Stack tray home sensor abnormality, stack tray 25%
load position sensor abnormality, stack tray 50% load
position sensor abnormality, stack tray 75% load
position sensor abnormality, stack tray 100% load
position sensor abnormality, stack tray extendable
position sensor abnormality
Control PWB trouble, disconnection of connector
trouble, motor trouble, sensor trouble
Check & Remedy
Use SIM03-61 to check the operation of the stack tray
lift motor.
Use SIM03-60 to check the tray DC motor encoder
sensor signal.
Use SIM03-60 to check the operation of the tray limit
switch (upper limit, lower limit).
Use SIM03-60 to check each tray position sensor
signal and to check that two or more sensors are not
simultaneously ON.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
stack tray lift motor. Check connection of the
connector and harness from the control PWB to the
tray DC motor encoder sensor. Check connection of
the connector and harness from the control PWB to
the tray limit switch (upper limit, lower limit). Check
connection of the connector and harness from the
control PWB to each tray position sensor.
lift motor.
Use SIM03-60 to check the tray DC motor encoder
sensor signal.
Use SIM03-60 to check the operation of the tray limit
switch (upper limit, lower limit).
Use SIM03-60 to check each tray position sensor
signal and to check that two or more sensors are not
simultaneously ON.
Replace the control PWB. Check connection of the
connector and harness from the control PWB to the
stack tray lift motor. Check connection of the
connector and harness from the control PWB to the
tray DC motor encoder sensor. Check connection of
the connector and harness from the control PWB to
the tray limit switch (upper limit, lower limit). Check
connection of the connector and harness from the
control PWB to each tray position sensor.
MX-ST10 MAINTENANCE 5 - 1
[5] MAINTENANCE
1. Paddle replacement procedures
1)
Remove the screws, and remove the cover. (Circled sections)
2)
Remove the harness and remove the harness clamp.
(Arrow sections)
(Arrow sections)
: Check (Clean, replace, or adjust according to necessity.)
: Clean : Replace : Adjust : Lubricate
Unit
No.
Maintenance part
When calling
When machine
maintenance
Remarks
High capacity stacker
1
Paddle assembly
Replace at 1000K
2
Sensors
3
Rollers
4
Stack tray drive worm gear section
1000K cycle
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