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SQUARE FOLDER INSTALLATION

1.  Turn on the power for the Booklet maker.

NOTE: Make sure that the finisher connector is connected to the copier.

2.  In the Trimmer, check the Index 16 value [A].
3.  Press the [Tools] button and then the [Service] button.
4.  Key in password 107 and press the [OK] button.
5.  Select MX-BM50 and press the [Enter] button.
 

Scroll down to Printer. Press OK and select Printer. 

6.   Select NVM and press enter.
7.  Scroll to INDEX 16. TRKnife Zero.
8.  Press the [+] or [-] buttons to enter value [A].
9.  Press the [OK] button.
10.  Press the [Exit] button once.

[A]

SQUARE FOLDER INSTALLATION

11.  Turn on the power to the Booklet maker and the copier. 

NOTE: Make sure that the Booklet maker is powered ON before the copier.

 

WARNING:

12.  Set up the Booklet maker to Auto paper size, Staple On, Cover Off, Trim On and Book fold unit 

Auto.

13.  Send five 2 sheet booklets of A4/8.5 x 11” to the Booklet maker system. 

(8 pages of A5/8.5 x 5.5 = A booklet containing 2 sheets of A4/8.5 x 11”) .

14.  If using rail, proceed to step 23.
 

Check for the correct feeding of the sheets.

15.  Check that the booklets have been trimmed correctly. 
16.  Send five 10 sheet booklets of A3 / 11x17” to the Booklet maker system. 

(40 pages of A4/8.5 x 11 = A booklet containing 10 sheets of A3 / 11x17”) 

17.  Check for the correct feeding of the sheets.
18.  Check that the booklets have been trimmed correctly .
19.  Remove the interlock cheater and close the top cover.
20.  Set up the Booklet maker to A4/8.5 x 11” paper size.

NOTE: Amounts mentioned as the PM interval indicate the number of sets.

PM TABLE

Paper paths

C

C

C

C

Blower Brush

Sensors

C

C

C

C

Blower Brush

Booklet quality

I

I

I

I

Inspect

Section 3.9

Folder assembly
Fold knife drive bars 

(2x)

L

L

Silicon Grease

Fold stop bars (2x)

L

L

Silicon Grease

Length adjustment 

shaft

L

L

Silicon Grease

3.6.2

Fold roller bearings 

(x6, x2 bracket)

L

L

Silicon Grease 

electrically conductive

3.6.10

Cams to Upper fold 

rollers (2x)

L

L

L

L

Silicon Grease 

electrically conductive

3.6.11 Item [J]

Drive
Driving belt / Fold 

transmission

I

I

I

R

Inspect, Replace if 

needed

3.6.7

Fold transmission 

coupling assy.

I

I/R

I

I/R

Inspect. Replace if 

needed.

3.6.9

Paper paths

C

C

C

C

Blower brush

Sensors

C

C

C

C

Blower brush

Feed rollers (5x)

C

C/R

C

C/R Alcohol

CF 3.2.3

Paper seperator pad

C

C/R

C

C/R Alcohol

CF 3.2.3

Drive shaft tires (3x)

C

C

C

R

Alcohol

CF 3.2.7, 3.2.8

Symbol key: 

C: Clean, R: Replace, L: Lubricate, I: Inspect

PM TABLE

Paper paths

C

C

C

C

Blower Brush

Sensors

C

C

C

C

Blower Brush

Infeed module
Infeed belts (4x)

C

C

C

R

Alcohol

3.2.20

Outfeed module
Upper outfeed belts 

(2x)

C

C/ I

C

C/ I Alcohol

3.2.15

Lower outfeed belts 

(2x)

C

C/ I

C

C/ I Alcohol

3.2.14

Trim Knife
Trim knife

I

I

I

I

Inspect 

3.2.8

Drive
Knife chain

L

L

L

L

very low viscosity oil

3.2.19

Knife support chain

L

L

L

L

very low viscosity oil

3.2.18

Transmission chain / 

Chain sprockets

L

L/ I

L

L/ I

very low viscosity oil

3.2.17

Gear rack

L

L

silicon grease

3.2.10

MX-FD50

All machine, paper 

path etc.

C

C

Blower brush.

Sensors.

C

C

Blower brush.

Transport belt.

C/I/R

C/I/R

Alcohol.

3.4.1 & 3.4.2

Pressure roller.

I/R

I/R

Inspect O-rings and 

pressure roller*. 

Change position of 

wear point of pressure 

roller. Replace Com-

plete assy if needed.

3.2.4

Link Arms for 

Clamps.

I/R

I/R

Inspect Link Arms 

for wear. Replace if 

needed.

3.5.1

Lower Clamp

L

L

Check that the lo-

wer Clamp moves, 

when pressed by 

upper Clamp. Silicon 

grease.

3.5.1

Upper Clamp

L

L

Silicon grease.

3.5.1

Brass Guides

L

L

Silicon grease.

3.5.1

Teflon Tape

I/R

I/R

Inspect, Replace if 

needed.

3.4.3

Dampers

R

R

Replace dampers.

Adjust stop gage

3.5.2

* To prevent flatness of pressure roller.