DOWNLOAD Sharp MX-BM50 (serv.man2) Service Manual ↓ Size: 25.75 MB | Pages: 127 in PDF or view online for FREE

Model
MX-BM50 (serv.man2)
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127
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25.75 MB
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Service Manual
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Device
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mx-bm50-sm2.pdf
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Sharp MX-BM50 (serv.man2) Service Manual ▷ View online

1  INSTALLATION PROCEDURE ............................................... CF-1-1
1.1 
INSTALLATION PROCEDURE .....................................................CF-1-1
2  PREVENTIVE MAINTENANCE SCHEDULE ......................... CF-2-1
2.1 
PREVENTIVE MAINTENANCE SCHEDULE ...............................CF-2-1
3  REPLACEMENT AND ADJUSTMENT ................................... CF-3-1
3.1 
COVER FEEDER .........................................................................CF-3-1
REP 3.1.1  REMOVE COMPLETE UNIT .................................................................. CF-3-1
3.2 
AREA F .........................................................................................CF-3-5
REP 3.2.1  EMPTY BIN SENSOR Q31 .................................................................... CF-3-5
REP 3.2.2  PAPER WIDTH SENSOR Q38 .............................................................. CF-3-6
REP 3.2.3  FEED ROLLER ASSY AND PAPER SEPARATO PAD .......................... CF-3-7
REP 3.2.4  FEED MOTOR M15 ............................................................................... CF-3-8
REP 3.2.5  PAPER BIN LOW SENSOR Q33 ........................................................... CF-3-9
REP 3.2.6  DRIVE MOTOR M16 ASSEMBLY ........................................................ CF-3-10
ADJ 3.2.6  DRIVE MOTOR M16 ASSEMBLY ......................................................... CF-3-10
REP 3.2.7  DRIVE SHAFT ASSEMBLY ..................................................................CF-3-11
ADJ 3.2.7  DRIVE SHAFT ASSEMBLY ...................................................................CF-3-11
REP 3.2.8  PINCH ROLL SHAFT ASSEMBLY ....................................................... CF-3-12
REP 3.2.9  PAPER PATH / DSD DETECTION SENSOR Q30............................... CF-3-13
REP 3.2.10  PAPER POSITIONING SENSOR Q32 ................................................ CF-3-14
REP 3.2.11  UPPER AND LOWER PAPER PATHS................................................. CF-3-15
REP 3.2.12  BLOWER MOTOR M17 / M18 ............................................................. CF-3-16
4 TROUBLESHOOTING ............................................................ CF-4-1
4.1 
FAULT CODE DESCRIPTIONS ...................................................CF-4-1
5  SERVICE TABLES .................................................................. CF-5-1
5.1 
SERVICE TABLES........................................................................CF-5-1
6  DETAILED SECTION DESCRIPTIONS .................................. CF-6-1
6.1 
ELECTRICAL COMPONENT LIST ...............................................CF-6-1
6.1.1 
REAR VIEW ............................................................................................ CF-6-2
6.1.2 
OUTFEED VIEW..................................................................................... CF-6-3
6.2 
COVER FEEDING PROCESS .....................................................CF-6-5
6.2.1 
PRINCIPLE OF OPERATION ................................................................. CF-6-5
7 SPECIFICATIONS .................................................................. CF-7-1
7.1 SPECIFICATIONS ........................................................................CF-7-1
8 WIRING ................................................................................... CF-8-1
8.1 
WIRING MX-CF50 ........................................................................CF-8-1
PERIPHERALS
COVER FEEDER MX-CF50
XIV
 
 
1  INSTALLATION PROCEDURE ...............................................TM-1-1
1.1  INSTALLATION PROCEDURE ...........................................................TM-1-1
2  PREVENTIVE MAINTENANCE SCHEDULE .........................TM-2-1
2.1  PREVENTIVE MAINTENANCE SCHEDULE .....................................TM-2-1
3  REPLACEMENT AND ADJUSTMENT ...................................TM-3-1
3.1. COVERS .............................................................................................TM-3-1
REP 3.1.1 
FRONT AND REAR COVER .......................................................TM-3-1
REP 3.1.2 
TOP COVER ............................................................................... TM-3-2
ADJ 3.1.2          TOP COVER............................................................................... TM-3-2
REP 3.1.3 
BLOWER MOTOR M5 / M6 ........................................................ TM-3-3
REP 3.1.4 
INFEED COVER ......................................................................... TM-3-4
REP 3.1.5 
LOCKING BRACKET .................................................................. TM-3-5
REP 3.1.6 
UPPER OUTFEED COVER ........................................................ TM-3-6
REP 3.1.7 
INTERLOCK SWITCH TM-S1 AND TM- Q1 ................................TM-3-7
ADJ 3.1.7          INTERLOCK SWITCH TM-S1 AND TM- Q1 ...............................TM-3-7
REP 3.1.8 
LOWER OUTFEED COVER ....................................................... TM-3-9
REP 3.1.9 
PROTECTION COVER ..............................................................TM-3-10
REP 3.1.10 
 INTERLOCK MECHANISM ......................................................TM-3-11
ADJ 3.1.10         INTERLOCK MECHANISM.......................................................TM-3-11
3.2. AREA C .............................................................................................TM-3-12
REP 3.2.1  
INFEED SENSOR Q13 ..............................................................TM-3-12
REP 3.2.2  
CONTROL SWITCH S2 .............................................................TM-3-13
ADJ 3.2.2         CONTROL SWITCH S2 .............................................................TM-3-13
REP 3.2.3  
CONTROL SWITCH S3 .............................................................TM-3-14
ADJ 3.2.3         CONTROL SWITCH S3 .............................................................TM-3-14
REP 3.2.4  
TRANSPORT MOTOR M1 ........................................................TM-3-15
REP 3.2.5  
TRANSPORT BELT SENSOR Q4 .............................................TM-3-16
REP 3.2.6  
TRIM KNIFE MOTOR M2 ..........................................................TM-3-17
REP 3.2.7  
TRIM KNIFE HOME POSTITON SENSOR Q5 .........................TM-3-18
REP 3.2.8  
TRIM KNIFE...............................................................................TM-3-19
ADJ 3.2.9         TRIM KNIFE .............................................................................. TM-3-23
REP 3.2.1  
PAPER & OUTFEED SENSOR Q6 .......................................... TM-3-30
REP 3.2.2  
STOP GATE CARRIAGE .......................................................... TM-3-31
REP 3.2.3  
STOP GATE MOTOR M3 & SENSOR Q7 ................................ TM-3-32
REP 3.2.4  
LENGTH ADJUSTMENT MOTOR M4 & SENSOR Q12 ........... TM-3-33
REP 3.2.5  
LENGTH ADJUSTMENT HOME POSITION SWITCH S11 ...... TM-3-34
ADJ 3.2.14       LENGTH ADJUSTMENT HOME POSITION SWITCH S11 ....... TM-3-34
REP 3.2.6  
LOWER OUTFEED BELTS ....................................................... TM-3-35
ADJ 3.2.15       LOWER OUTFEED BELTS ....................................................... TM-3-35
REP 3.2.7  
UPPER OUTFEED BELTS ....................................................... TM-3-36
ADJ 3.2.16       UPPER OUTFEED BELTS ........................................................ TM-3-36
REP 3.2.8  
TRIM BIN FULL SENSOR Q8 .................................................. TM-3-37
REP 3.2.9  
TRANSMISSION CHAIN .......................................................... TM-3-38
REP 3.2.10  
KNIFE SUPPORT CHAIN ......................................................... TM-3-39
REP 3.2.11  
KNIFE CHAIN ........................................................................... TM-3-40
REP 3.2.12  
INFEED BELTS ......................................................................... TM-3-41
PERIPHERALS
TRIMMER MX-TM50
XV
 
 
ADJ 3.2.21       INFEED BELTS ......................................................................... TM-3-41
3.3. PCB ..................................................................................................TM-3-42
REP 3.3.1 
MD6DC PCB ”A” ....................................................................... TM-3-42
4. TROUBLESHOOTING ............................................................TM-4-1
4.1  FAULT CODE DESCRIPTIONS ..........................................................TM-4-1
4.2  REPAIR ANALYSIS PROCEDURES (RAP) .....................................TM-4-33
5  SERVICE TABLES ..................................................................TM-5-1
5.1  SERVICE TABLES ..............................................................................TM-5-1
6  DETAILED SECTION DESCRIPTIONS ..................................TM-6-1
6.1  ELECTRICAL COMPONENT LIST .....................................................TM-6-1
6.1.1  REAR VIEW ............................................................................................ TM-6-2
6.1.2  INFEED VIEW ......................................................................................... TM-6-3
6.1.3  OUTFEED VIEW ..................................................................................... TM-6-4
6.1.4  STOP CARRIAGE VIEW ........................................................................ TM-6-5
6.2  BOARD STRUCTURE ........................................................................TM-6-7
6.2.1  BLOCK DIAGRAM .................................................................................. TM-6-7
6.2.2  CONTROLLER MD6DC ......................................................................... TM-6-8
6.3  TRIMMING PROCESS .....................................................................TM-6-11
6.3.1  PRINCIPLE OF OPERATION ................................................................TM-6-11
6.3.2  SIZE ADJUSTMENT ..............................................................................TM-6-13
7 SPECIFICATIONS ..................................................................TM-7-1
7.1 SPECIFICATIONS ..............................................................................TM-7-1
8 WIRING ...................................................................................TM-8-1
8.1  WIRING MX-TM50 ..............................................................................TM-8-1
XVI
 
 
1  INSTALLATION PROCEDURE ............................................... FD-1-1
1.1  INSTALLATION PROCEDURE .......................................................... FD-1-1
2  PREVENTIVE MAINTENANCE SCHEDULE ......................... FD-2-1
2.1  PREVENTIVE MAINTENANCE SCHEDULE .................................... FD-2-1
3  REPLACEMENT AND ADJUSTMENT ................................... FD-3-1
3.1 COVERS ............................................................................................ FD-3-1
REP 3.1.1  FRONT COVER ....................................................................... FD-3-1
REP 3.1.2  REAR COVER ......................................................................... FD-3-2
REP 3.1.3  INFEED COVER ...................................................................... FD-3-3
REP 3.1.4  OUTFEED COVERS ................................................................ FD-3-4
REP 3.1.5  TOP COVER ............................................................................ FD-3-6
REP 3.1.6  TILT THE MACHINE ................................................................ FD-3-7
REP 3.1.7  ANTISTATIC BRUSH ............................................................... FD-3-9
3.2 MOTORS ......................................................................................... FD-3-11
REP 3.2.1  TRANSPORT BELT MOTOR (M1) ........................................... FD-3-11
REP 3.2.2  STOP GATE MOTOR (M2) ...................................................... FD-3-12
REP 3.2.3  CLAMP MOTOR (M3) .............................................................. FD-3-13
REP 3.2.4  ROLLER MOTOR (M4) AND PRESSURE ROLLER ............... FD-3-14
3.3  SENSORS AND SWITCHES ........................................................... FD-3-17
REP 3.3.1  STOP GATE SENSOR (Q1) ..................................................... FD-3-17
REP 3.3.2  ROLLER MOTOR FRONT / REAR SENSORS (Q2 AND Q3) . FD-3-18
REP 3.3.3  CLAMP MOTOR HOME POSITON SENSOR (Q4) ................. FD-3-19
REP 3.3.4  INFEED / OUTFEED SENSORS (Q5 AND Q7) ....................... FD-3-20
REP 3.3.5  CLAMP SENSOR (Q6) ............................................................ FD-3-22
REP 3.3.6  MOTOR M4 ENCODER SENSOR (Q8) .................................. FD-3-23
REP 3.3.7  INTERLOCK SWITCHES FD-SW1 .......................................... FD-3-24
ADJ 3.3.7 
INTERLOCK SWITCHES FD-SW1 .......................................... FD-3-24
REP 3.3.8  UPPER TRANSPORT BELT CLUTCHES (SOL1 & SOL3) ..... FD-3-26
REP 3.3.9  LOWER TRANSPORT BELT CLUTCHES (SOL2 & SOL4) ..... FD-3-27
3.4 BELTS .............................................................................................. FD-3-29
REP 3.4.1  UPPER TRANSPORT BELT .................................................... FD-3-29
REP 3.4.2  LOWER TRANSPORT BELT ................................................... FD-3-30
REP 3.4.3  TEFLON TAPE LOWER TRANSPORT BELT    ....................... FD-3-35
3.5 MECHANICS ................................................................................... FD-3-37
REP 3.5.1  SET CLAMPS .......................................................................... FD-3-37
REP 3.5.2  STOP GATE ............................................................................. FD-3-40
ADJ 3.5.2 
STOP GATE ............................................................................. FD-3-40
3.6 PCB ................................................................................................. FD-3-43
REP 3.6.1  PCB MD6DC “D” ...................................................................... FD-3-43
3.7  POWER SUPPLY ............................................................................ FD-3-45
REP 3.7.1  REMOVING POWER SUPPLY UNIT ....................................... FD-3-45
REP 3.7.2  ACCESSING REAR SIDE OF CONNECTION BRACKET ...... FD-3-46
4 TROUBLESHOOTING ............................................................ FD-4-1
4.1  FAULT CODE DESCRIPTIONS......................................................... FD-4-1
4.2  REPAIR ANALYSIS PROCEDURES (RAP) .................................... FD-4-27
PERIPHERALS
SQUARE FOLDER MX-FD50
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