Sharp MX-4140N / MX-4141N / MX-5140N / MX-5141N (serv.man4) Handy Guide ▷ View online
Maintenance
SHARP
Document Solution Centre
13
Maintenance Indications:
DK
Black Drum (Counter) has reached
the specified life.
Replace Black Drum
Process
Section
(Drum)
DC
Cyan Drum (Counter) has reached
the specified life.
Replace Cyan Drum
DM
Magenta Drum (Counter) has reached
the specified life.
Replace Magenta Drum.
DY
Yellow Drum (Counter) has reached
the specified life.
Replace Yellow Drum.
VK
Black Developer (Counter) has reached
the specified life.
Replace Black Developer.
Process
Section
(Developer)
VC
Cyan Developer (Counter) has reached
the specified life.
Replace Colour
Developer Kit.
VM
Magenta Developer (Counter) has reached
the specified life.
VY
Yellow Developer (Counter) has reached
the specified life.
FK1
Fusing Belt Print Counter has reached the
specified limit.
Replace the Fusing
Belt Kit.
Fuser
Section
FK2
Fuser Pressure Roller Print Counter has
reached the specified limit.
Replace the Pressure
Roller Kit.
FK3
Fuser Web Cleaner (Counter) has reached
the specified limit
(Pop Up FK3 Error – Web End Detected)
Replace the
Web Cleaning Kit
TK1
Primary Transfer Unit Counter has reached
the specified limit.
Replace Primary Transfer
Belt and Blade kits.
Transfer
Section
TK2
Secondary Transfer Unit Counter has
reached the specified limit.
Replace the Secondary
Transfer Belt Kit.
TA
Maintenance [All] Counter has reached specified limit
CA
Maintenance [Colour] Counter has reached specified limit
AA
Maintenance [All] & [Colour] Counters have reached the specified limits
Starting Powder:
The following starting powder should be applied to the relevant consumable item during maintenance:-
Starting Powder
OPC Drum
Primary Transfer Belt
MX-4141N
MX-5141N
MX-5141N
UKOG-0312FCZZ
[Stearic Acid]
UKOG-0123FCZZ
[Kynar Starting Powder]
CAUTION:
Do not apply Stearic Acid (UKOG-0312FCZZ), Strontium Titanium (UKOG-0316FCZZ) or Titanium
Hydroxide (UKOG-0322FCZZ) starting powder to the Primary Transfer Belt.
Hydroxide (UKOG-0322FCZZ) starting powder to the Primary Transfer Belt.
Maintenance
14
SHARP
Document Solution Centre
MX-4141N MX-5141N
Description
Every
140K*
Every
140K*
Process Section – COLOUR:
(When the Colour maintenance counter has reached the life specified).
(When the Colour maintenance counter has reached the life specified).
Replace Cyan, Magenta & Yellow Drum Units (MX-51GUSA x 3) or
x OPC Drum (MX-51GRSA x 3)
x Main Charge Unit (MX-510MK x 3)
x Main Charge Unit (MX-510MK x 3)
Replace C, M, Y Developer (MX-51GVSA).
Sim 24-04
Clear Drum CTRG C, M, Y (Colour) Counters.
Clear
Main
Charger
C,
M,
Y
(Colour)
Counters.
Clear Drum Blade C, M, Y (Colour) Counters.
Clear Maintenance [Colour] Counter.
Sim 25-02
Toner Concentration Auto Adjustment - Select C, M, Y.
Notes: x
If
ALL
developer is replaced at the same time, select CMYK.
x
When Sim 25-02 is executed, the Developer Counter
(Sim 24-05) is also cleared automatically.
Caution:
Ensure ALL toner cartridges are removed, prior to executing Sim 25-02.
Ensure ALL toner cartridges are removed, prior to executing Sim 25-02.
Sim 44-27
Clear Half Tone Process Correction.
Every
170K*
Every
170K*
Process Section -MONOCHROME:
(When the Total / K maintenance counter has reached the life specified).
(When the Total / K maintenance counter has reached the life specified).
Replace Black Developer (MX-51GVBA).
Replace Black Drum Unit (MX-51GUSA) or
x OPC Drum (MX-51GRSA).
x Main Charge Unit (MX-510MK).
x Main Charge Unit (MX-510MK).
Check/Replace Waste Toner Collector (MX-510HB).
Sim 24-05
Clear Developer K (Black) Counter.
Sim 24-04
Clear Drum CTRG K (Black) Counter.
Clear
Main
Charger
K
(Black)
Counter.
Clear Drum Blade K (Black) Counter.
Clear Maintenance [ALL] Counter.
Sim 25-02
Toner Concentration Auto Adjustment - Select K.
Notes: x
If ALL developer is replaced at the same time, select CMYK.
x When Sim 25-02 is executed, the Developer Counter
(Sim 24-05) is also cleared automatically.
Caution:
Ensure ALL toner cartridges are removed, prior to executing Sim 25-02.
Ensure ALL toner cartridges are removed, prior to executing Sim 25-02.
Image Quality Adjustments - ALL (After Replacement Described Above):
Sim 44-02
Image Density & Registration Sensor Adjustment.
Sim 50-22
Drum Position & Registration Adjustment - select ALL.
Sim 44-06
Process Control execution.
Sim 46-74
Automatic Colour Balance Adjustment (Copy & Printer).
Sim 46-01
Adjust Copy Exposure Density (Colour).
Sim 46-02
Adjust Copy Exposure Density (B/W).
Maintenance
SHARP
Document Solution Centre
15
MX-4141N MX-5141N
Description
Every
300K
Every
300K
Process Section:
In addition to Total/Colour/Fuser/Transfer maintenance if indicated:-
In addition to Total/Colour/Fuser/Transfer maintenance if indicated:-
Replace PTC unit (MX-510CU).
Sim 24-04
Clear PTC Counter.
Paper Feed & Transport:
Check/Clean Paper Dust Removal Unit.
Check/Clean all Paper Path Sensors (including Duplex unit).
Check/Clean/Replace PF Rollers (check tray counter using Sim 22-09).
Check/Clean Paper Dust Removal Unit.
Check/Clean all Paper Path Sensors (including Duplex unit).
Check/Clean/Replace PF Rollers (check tray counter using Sim 22-09).
Sim 24-04
Clear PS Paper Counter.
General:
Clean all optics, CCD, and white reference plate.
Clean all RSPF sensors.
Clean all optics, CCD, and white reference plate.
Clean all RSPF sensors.
Fuser Section:
Replace Fusing Belt Kit (MX-361FB
)
or MX-510FB
x Fusing Belt
x Meandering Suppress Collar x 2
Replace Pressure Roller Kit (MX-510LH)
x Pressure Roller
x Fusing Roller
Replace Web Cleaning Kit (MX-510WB).
x Web Roller
x Web Guide Axis x2
x Web Pressure Roller
x Web Pressure Roller Bearing x2
x Web Guide Axis x2
x Web Pressure Roller
x Web Pressure Roller Bearing x2
Check & Clean Upper and Lower Thermistors.
Check & Clean Fuser Separator Pawls.
Check & Clean Fuser Separator Pawls.
Sim 24-04
Clear Fusing Web Counter.
Clear Fusing Belt Counter.
Clear Fusing Roller Counter.
Clear
Press
Roller
Counter.
Clear
Fusing
Load
Counter.
Clear Fusing Web Counter.
Perform the following, only when replacing the following fuser parts
available via service parts:-
Replace Fusing Separation Pawl Lower [PTME-0313FCZZ x4]
Sim 24-04
available via service parts:-
Replace Fusing Separation Pawl Lower [PTME-0313FCZZ x4]
Sim 24-04
Clear Separate Pawl Counter.
Replace Fuser Separation Plate Upper [CPLTM8010FC04]
Sim 24-04
Sim 24-04
Clear Separate Plate Counter.
Maintenance
16
SHARP
Document Solution Centre
MX-4141N MX-5141N
Description
Every
300K
Every
300K
Transfer Section:
In addition to Total/Colour/Fuser maintenance if indicated:-
In addition to Total/Colour/Fuser maintenance if indicated:-
Replace Primary (Image) Transfer Belt Kit (MX-510B1).
Replace Primary Transfer Cleaning Blade Kit (MX-510TL).
Replace Secondary Transfer Belt Kit (MX-310B2).
Clean ID & Registration Sensors.
Clean ID & Registration Sensors.
Sim 24-04
Clear TC1 Belt Counter.
Clear
Trans
Blade
Counter.
Clear
TC2
Belt
Counter.
Sim 50-22
Drum Position & Registration Adjustment - select ALL.
Every
360K
Every
360K
Process Section:
In addition to Total/Colour/Fuser/Transfer maintenance if indicated:-
In addition to Total/Colour/Fuser/Transfer maintenance if indicated:-
Replace Ozone Filter Kit (MX-361FL).
Sim 24-04
Clear Ozone Filter Counter.
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