Sharp AR-F13 (serv.man2) Service Manual ▷ View online
AR-F13 TROUBLESHOOTING 9-2
3. Troubleshooting
A. Finisher/saddle unit
(1) F1-03, Paddle Motor Fault (detail code: 01/02/03/04)
(2) F1-10, Staple/fold Motor Fault
F1
34
Content
Console finisher (AR-F13)
punch (AR-PN1) motor trouble
punch (AR-PN1) motor trouble
Detail
Punch motor operation abnormality
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and
remedy
remedy
Use DIAG (SIM3-3) to check the motor
operation.
operation.
35
Content
Console finisher (AR-F13)
punch (AR-PN1) side registration sensor
trouble
punch (AR-PN1) side registration sensor
trouble
Detail
Sensor input value abnormality
Cause
Sensor breakage
Harness disconnection
Console finisher control PWB trouble
Harness disconnection
Console finisher control PWB trouble
Check and
remedy
remedy
Use DIAG (SIM3-2) to check the sensor
operation.
operation.
36
Content
Console finisher (AR-F13)
punch (AR-PN1) timing sensor trouble
punch (AR-PN1) timing sensor trouble
Detail
Sensor input value abnormality
Cause
Sensor breakage
Harness disconnection
Console finisher control PWB trouble
Harness disconnection
Console finisher control PWB trouble
Check and
remedy
remedy
Use DIAG (SIM3-2) to check the sensor
operation.
operation.
F1
37
Content
Console finisher (AR-F13)
backup RAM trouble
backup RAM trouble
Detail
Backup RAM contents are disturbed.
Cause
Console finisher control PWB trouble
Malfunction by noise
Malfunction by noise
Check and
remedy
remedy
Replace the console finisher control PWB.
38
Content
Console finisher (AR-F13)
punch (AR-PN1) backup RAM trouble
punch (AR-PN1) backup RAM trouble
Detail
Punch unit backup RAM contents are
disturbed.
disturbed.
Cause
Punch control PWB trouble
Malfunction by noise
Malfunction by noise
Check and
remedy
remedy
Replace the punch control PWB.
81
Content
Console finisher transport motor abnormality
Detail
Transport motor trouble
Cause
Motor lock
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Motor rpm abnormality
Overcurrent to the motor
Console finisher control PWB trouble
Check and
remedy
remedy
Use DIAG (SIM3-3) to check the motor
operation.
operation.
Cause/Trouble section
Procedure
Check
Result
Remedy
Paddle home position sensor (PHPS)
1
Check the paddle home position sensor. Is the sensor normal?
NO
Replace the sensor
Swing guide home position sensor
(ARHPS)
(ARHPS)
2
Check the swing guide home position sensor.
Is the sensor normal?
Is the sensor normal?
NO
Replace the sensor.
Wiring
3
Is the wiring between the finisher controller PCB and the paddle
motor normal?
motor normal?
NO
Correct the wiring.
Paddle, Swing guide assembly
4
Try turning the paddle motor clockwise and counterclockwise by
hands. Is there mechanical tapping in the rotation of the paddle
or the up/down movement of the swing guide?
hands. Is there mechanical tapping in the rotation of the paddle
or the up/down movement of the swing guide?
YES
Correct the
mechanical
mechanism.
mechanical
mechanism.
Paddle motor (FPM),
finisher controller PCB
finisher controller PCB
5
Try replacing the paddle motor. Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Stapler home position sensor (STHPS)
1
Check the stapler home position sensor. Is the sensor normal?
NO
Replace the sensor.
Wiring
1
Is the wiring between the finisher controller PCB and the staple/
fold motor normal?
fold motor normal?
NO
Correct the wiring.
Stapler unit
2
Try turning the staple jam releasing dial.
Is there mechanical trapping?
Is there mechanical trapping?
YES
Correct the
mechanical system.
mechanical system.
Staple/fold motor (FFSM),
Finisher controller PCB
Finisher controller PCB
3
Try replacing the staple/fold motor. Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
AR-F13 TROUBLESHOOTING 9-3
(3) F1-10, Staple/Fold Motor Fault
(4) F1-10, Staple/Fold Motor Fault
(5) F1-10, Staple/Fold Motor Fault
(6) F1-10, Slide Motor Fault
(7) F1-11, Delivery Motor Fault
Cause/Trouble section
Procedure
Check
Result
Remedy
Staple/fold clock sensor (FE)
1
Check the staple/fold clock sensor. Is the sensor normal?
NO
Replace the sensor.
Finisher controller PCB,
Stapler unit
Stapler unit
2
Does the staple/fold motor operate at the appropriate timing?
YES
Replace the finisher
controller PCB.
controller PCB.
NO
Check the stapler unit
drive mechanism:
if faulty, correct it;
if normal, go to step 3).
drive mechanism:
if faulty, correct it;
if normal, go to step 3).
Staple/fold motor (FFSM),
Finisher controller PCB
Finisher controller PCB
3
Try replacing the staple/fold motor. Is the problem corrected?
YES
End.
NO
Try replacing the
finisher controller
PCB.
finisher controller
PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Folding home position sensor (FHPS)
1
Check the folding home position sensor. Is the sensor normal?
NO
Replace the sensor.
Wiring
2
Is the wiring between the finisher controller PCB and the staple/
fold motor normal?
fold motor normal?
NO
Correct the wiring.
Saddle unit
3
Try turning the fold jam releasing dial.
Is there mechanical trapping?
Is there mechanical trapping?
YES
Correct the
mechanical
mechanism.
mechanical
mechanism.
Staple/fold motor (FFSM),
Finisher controller PCB
Finisher controller PCB
4
Try replacing the staple/fold motor. Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Staple/fold clock sensor (FJHPS)
1
Check the staple/fold clock sensor. Is the sensor normal?
NO
Replace the sensor.
Finisher controller PCB, Saddle unit
2
Does the staple/fold motor operate at the appropriate timing?
YES
Replace the finisher
controller PCB.
controller PCB.
NO
Check the saddle unit
drive mechanism:
if faulty, correct it;
otherwise, go to step 3).
drive mechanism:
if faulty, correct it;
otherwise, go to step 3).
Staple/fold motor (FFSM),
Finisher controller PCB
Finisher controller PCB
3
Try replacing the staple/fold motor. Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Slide home position sensor (SHPS)
1
Check the slide home position sensor. Is the sensor normal?
NO
Replace the sensor
PCB.
PCB.
Wiring
2
Is the wiring between the finisher controller PCB and the slide
motor normal?
motor normal?
NO
Correct the wiring.
Stapler unit
3
Is there mechanical trapping in the stapler path?
YES
Correct the
mechanical system.
mechanical system.
Slide motor (FSM),
Finisher controller PCB
Finisher controller PCB
4
Try replacing the slide motor. Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Delivery belt home position sensor
(OBHPS)
(OBHPS)
1
Check the delivery belt home position sensor.
Is the sensor normal?
Is the sensor normal?
NO
Replace the sensor.
Wiring
2
Is the wiring between the finisher controller PCB and the delivery
motor normal?
motor normal?
NO
Correct the wiring.
Stack delivery roller
3
Try turning the stack delivery roller by hand.
Is the rotation smooth?
Is the rotation smooth?
NO
Correct the
mechanical system.
mechanical system.
Delivery motor (FAM),
Finisher controller PCB
Finisher controller PCB
4
Try replacing the delivery motor. Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
AR-F13 TROUBLESHOOTING 9-4
(8) F1-15, Shift Motor Fault
(9) F1-15, Shift Motor Fault
(10) F1-15, Shift Motor Fault
(11) F1-19, Alignment Motor (front) Fault
(12) F1-20, Alignment Motor (Rear) Fault
Cause/Trouble section
Procedure
Check
Result
Remedy
Paper surface sensor (SLS)
1
Check the paper surface sensor. Is the sensor normal?
NO
Replace the sensor.
Tray up/down mechanism
2
Check the tray up/down mechanism. Is the mechanism normal?
NO
Correct the
mechanism.
mechanism.
Finisher controller PCB
3
Is 24 VDC supplied from the finisher controller PCB to the shift
motor as soon as the tray is driven?
motor as soon as the tray is driven?
NO
Replace the finisher
controller PCB.
controller PCB.
Shift motor (FLM), Wiring
4
Is the wiring between the finisher controller PCB and the shift
motor normal?
motor normal?
YES
Replace the shift
motor.
motor.
NO
Correct the wiring.
Cause/Trouble section
Procedure
Check
Result
Remedy
Tray position
1
Is the tray as far as the shift upper limit sensor?
YES
Lower the position of
the tray.
the tray.
Shift upper limit sensor (ULS)
2
Check the shift upper limit sensor. Is the sensor normal?
NO
Replace the sensor.
Finisher controller PCB, Wiring
3
Check the wiring from the finisher controller PCB to the shift
upper limit sensor; is it normal?
upper limit sensor; is it normal?
YES
Replace the finisher
controller PCB.
controller PCB.
NO
Correct the wiring.
Cause/Trouble section
Procedure
Check
Result
Remedy
-
1
Is the tray in UP position?
YES
Go to step 4).
NO
Go to step 2).
Finisher controller PCB
2
Is power supplied to the finisher controller PCB as soon as the
tray is driven?
tray is driven?
YES
Go to step 3).
NO
Replace the finisher
controller PCB.
controller PCB.
Tray up/down mechanism,
Shift motor (FLM)
Shift motor (FLM)
3
Is there a fault in the tray up/down mechanism?
YES
Correct the tray up/
down mechanism.
down mechanism.
NO
Replace the shift
motor.
motor.
Shift motor clock (LE),
Finisher controller PCB
Finisher controller PCB
4
Check the shift motor clock sensor.
YES
Replace the finisher
controller PCB.
controller PCB.
NO
Replace the sensor.
Cause/Trouble section
Procedure
Check
Result
Remedy
Aligning plate home position sensor
(front; FJHPS)
(front; FJHPS)
1
Check the aligning plate home position sensor (front).
Is the sensor normal?
Is the sensor normal?
NO
Replace the sensor.
Wiring
2
Is the wiring between the finisher controller PCB and the front
alignment plate motor (front) normal?
alignment plate motor (front) normal?
NO
Correct the wiring.
Aligning plate (front)
3
Is there mechanical trapping in the aligning plate path?
YES
Correct the
mechanical system.
mechanical system.
Alignment motor (front; FFJM),
Finisher controller PCB
Finisher controller PCB
4
Try replacing the Alignment motor (front).
Is the problem corrected?
Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Aligning plate home position sensor
(rear; RJHPS)
(rear; RJHPS)
1
Check the aligning plate home position sensor (rear).
Is the sensor normal?
Is the sensor normal?
NO
Replace the sensor.
Wiring
2
Is the wiring between the finisher controller PCB and the rear
alignment motor (rear) normal?
alignment motor (rear) normal?
NO
Correct the wiring.
Aligning plate (rear)
3
Is there mechanical trapping in the path of the aligning plate?
YES
Correct the
mechanical
mechanism.
mechanical
mechanism.
Alignment motor (rear; FRJM),
Finisher controller PCB
Finisher controller PCB
4
Try replacing the alignment motor (rear).
Is the problem corrected?
Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
AR-F13 TROUBLESHOOTING 9-5
(13) F1-30, Communication error
(14) F1-37, Finisher Unit Back-Up Memory Fault
(15) F1-80, Finisher Unit Power Supply Fault
(16) F1-81, Feed Motor Fault
B. Puncher unit, option
(1) F1-32, Communication Faulty
(2) F1-33, Horizontal Registration Motor Fault (detail code: 01/02)
Cause/Trouble section
Procedure
Check
Result
Remedy
Finisher controller PCB,
Host machine DC controller PCB
Host machine DC controller PCB
1
Turn off and then on the host machine. Is the problem corrected?
YES
End.
Wiring
2
Is the wiring between the finisher controller PCB and the DC
controller PCB of the host machine normal?
controller PCB of the host machine normal?
NO
Correct the wring.
Finisher controller PCB,
Host machine DC controller PCB
Host machine DC controller PCB
3
Try replacing the finisher controller PCB and the host machine
DC controller PCB. Is the problem corrected?
DC controller PCB. Is the problem corrected?
YES
End.
Cause/Trouble section
Procedure
Check
Result
Remedy
Finisher controller PCB
1
Turn off and then on the host machine. Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Finisher controller PCB,
Host machine DC controller PCB
Host machine DC controller PCB
1
Turn off and then on the host machine. Is the problem corrected?
YES
End.
Wiring
2
Is the wiring between the finisher controller PCB and the host
machine DC controller PCB normal?
machine DC controller PCB normal?
NO
Correct the wiring.
Power supply
3
Measure the voltage between CN1-1 (+) and CN1-3 (-)/CN2-1 (+)
and CN2-3 (-) on the finisher controller PCB. Is it 24 VDC?
and CN2-3 (-) on the finisher controller PCB. Is it 24 VDC?
YES
Replace the finisher
controller PCB.
controller PCB.
NO
Replace the host
machine DC controller
PCB.
machine DC controller
PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Stack feed roller (upper)
home position sensor (FRHPS)
home position sensor (FRHPS)
1
Check the stack feed roller (upper) home position sensor.
Is it normal?
Is it normal?
NO
Replace the sensor.
Wiring
2
Is the wiring between the finisher controller PCB and the feed
motor normal?
motor normal?
NO
Correct the wiring.
Feed roller
3
Try turning the stack feed roller (upper) shaft by hand.
Does the stack feed roller (upper) move up/down normally?
Does the stack feed roller (upper) move up/down normally?
NO
Correct the
mechanical system.
mechanical system.
Feed motor (FFM),
Finisher controller PCB
Finisher controller PCB
4
Try replacing the feed motor. Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Finisher controller PCB,
Punch controller PCB
Punch controller PCB
1
Turn off and the on the host machine. Is the problem corrected?
YES
End.
Wiring
2
Is the wiring between the finisher controller PCB and the punch
controller PCB normal?
controller PCB normal?
NO
Correct the wiring.
Power supply
3
Measure the voltage between CN14-5 (+) and CN14-3 (-) on the
finisher controller PCB. Is it 24 VDC?
finisher controller PCB. Is it 24 VDC?
NO
Replace the finisher
controller PCB.
controller PCB.
YES
Replace the punch
controller PCB.
controller PCB.
Cause/Trouble section
Procedure
Check
Result
Remedy
Horizontal registration home position
sensor (PSHPS)
sensor (PSHPS)
1
Check the horizontal registration home position sensor.
Is the sensor normal?
Is the sensor normal?
NO
Replace the sensor.
Wiring
2
Is the wiring between the finisher controller PCB and the
horizontal registration home position sensor normal?
horizontal registration home position sensor normal?
NO
Correct the wiring.
Horizontal registration mechanism,
horizontal registration motor (FPSM)
horizontal registration motor (FPSM)
3
Is there a fault in the horizontal registration mechanism?
YES
Correct the horizontal
registration
mechanism.
registration
mechanism.
NO
Replace the horizontal
registration motor.
registration motor.
Punch controller PCB,
Finisher controller PCB
Finisher controller PCB
4
Try replacing the punch controller PCB. Is the problem corrected?
YES
End.
NO
Replace the finisher
controller PCB.
controller PCB.
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