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AR-203 (serv.man5)
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Service Manual
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Device
Copying Equipment / AR203 Service Manual
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Sharp AR-203 (serv.man5) Service Manual ▷ View online

AR-203E/5420/M200/M201  ADJUSTMENTS  9 - 7
2) Print start position (Duplex back surface) (SPF/RSPF) 50-19
(PHOTO)
The size (length) of a document read from the SPF/RSPF is
detected, the image at the trailing edge of the first printing sur-
face is cut to make a void area. (The adjustment of void quantity
at the time when the cassette paper size is not recognized.)
The paper void quantity should be first adjusted before the image
cut trailing edge void quantity (SPF/RSPF) is adjusted.
(Adjustment procedure)
(1)
Paper trailing edge void quantity
1) Preparing test chart (Draw a scale at the rear end of one side
of a sheet of A/4 white paper or letter paper)
2) Set the test chart on the document glass as shown below.
3) Using the user simulation [18], set the paper size of the first
cassette.
• Letter paper: 4
• A4 paper: 3
4) Execute SIM 50-19 to turn on the PRINT mode lamp and make
the printing mode in OC-D mode.
Make a copy of the test chart to check the void area of the scale
on the image.
Adjust the setting so that the void area is 4 - 5 mm. An increase in
1 of setting represents 0.1 mm in void area.
(2)
Print start position (Duplex back surface)
1) Set the test chart so that the scale is positioned as shown
below.
2) Execute SIM 50-19 to turn on the SCAN mode lamp and make
the printing mode in the S-D mode.
3) Remove and reinsert the cassette.
Note: Make sure to carry out this step before making a copy during
this adjustment.
4) Make a copy and check the void area of the scale on the
image.
Adjust the setting so that the void area is 2 - 4 mm. An
increase of 1 in setting represents an increase of 0.1 mm in
void area.
Void position to be checked
5. Automatic black level correction
a. Cases when the adjustment is required
1) When the main PWB is replaced.
2) When the EEPROM in the main PWB is replaced.
3) When "U2" trouble occurs.
4) When repairing or replacing the optical section.
b. Adjustment procedure
Used to acquire the black level target value used for the black level
adjustment of white balance.
When SIM 63-02 is executed, the current correction value is dis-
played in 3 digits of 12bit hexadecimal number.
Place the gray gradation chart (UKOG-0162FCZZ) used as the
correction document so that the density 10 (black side) comes on
the left side and that the chart is upside down at the center of the
plate left center.
When [START] key is pressed, the mirror base unit scans the chart
and calculates the correction value.
After completion of correction, the corrected value is displayed on
the display section.
Default: 0
If the value is set to the default, operation is made with 0x60.
AR-M200/M201
c. Operation
1) Initial display
2) [OK]/[ENTER]/[START] key: Correction start
<During canceling - When [Clear]/[Clear All] key is pressed->
After canceling, the machine goes into the sub code entry standby
mode. 
3) After execution
3) In case of an error
Document guide
The trailing edge has a scale
Table glass
The trailing edge void on the first printing surface
 is shown above.
Paper 
Void position to be check
Scale (S-D mode)
63-02 BLACK LEVEL
               0
63-02 BLACK LEVEL
EXECUTING...
THE JOB IS BEING
CANCELED.
63-02 BLACK LEVEL
             *** OK 
63-02 BLACK LEVEL
             *** ERR
Chart back surface
 
10
AR-203E/5420/M200/M201  SIMULATION, TROUBLE CODES  10 - 1
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as fol-
lows:
AR-203E/AR-5420
[Clear] key 
 Exposure mode selector key 
 [Clear] key 
 
Exposure mode selector key 
AR-M200/AR-M201
[#] key 
 [
] key 
 [Clear] key 
 [
] key
To cancel the simulation mode, press the [Clear All] key.
2. Key rule
AR-203E/AR-5420
AR-M200/AR-M201
3. List of simulations
[ ] [ ] key:
Entry of MAIN CODE/SUB CODE
Setting of the adjustment values for the 
adjustment-related simulations
When [%] key is pressed simultaneously, the 
value is displayed in the descending 
sequence such as [0] 
 [9], not as [0] 
 [1].
[START] key: 
Settlement
<In case of simulations for print>
[START] key: Settlement / Print
[Exposure mode 
selector] key:
Selection of an item
[Clear] key:
(Interrupting operation check) Returns to the 
upper hierarchy.
On the initial display (00-00), it terminates the 
simulation.
Exits from the simulation mode.
For a simulation of adjustment, the display 
returns to the initial display (00-00).
[Numeric] key:
Entry of MAIN CODE/SUB CODE
Selection of an item
Setup of an adjustment value in case of 
simulations for adjustment
[
] [
] key:
Selection of MAIN CODE/SUB CODE
Selection of an item
[OK]/[ENTER]/
[START] key:
Settlement
<In case of simulations for print>
[OK]/[ENTER] key: Settlement (Without print)
[START] key: Settlement / Print
[Clear] key:
(Interrupting operation check) Returns to the 
upper hierarchy.
In case of simulation of operation check, 
terminates the operations.
[Clear All] key: 
Exits from the simulation mode.
For a simulation of adjustment, the display 
returns to the initial display (00-00).
 Sim 
No.
Sub 
code
Operation
01
01
Mirror scan operation
02
Mirror home position sensor (MHPS) status display
06
Aging of mirror scanning
02
01
SPF/RSPF aging operation (Only the AR-203E/
M200/M201 with the SPF/RSPF installed)
02
SPF/RSPF sensor status display (Only the 
AR-203E/M200/M201 with the SPF/RSPF installed)
02
03
SPF/RSPF Motor ON (Only the AR-203E/M200/
M201 with the SPF/RSPF installed)
06
Resist clutch ON (SPF) (AR-203E only)
08
RSPF paper feed solenoid operation check 
(Only the AR-M200/M201 with the RSPF installed)
09
RSPF reverse solenoid operation check 
(Only the AR-M200/M201 with the RSPF installed)
03
03
Shifter operation check (AR-M200/M201)
05
01
Operation panel display check
02
Fusing lamp, cooling fan operation check
03
Copy lamp ON
06
01
Paper feed solenoid ON
02
Resist solenoid ON
07
01
Warm-up display and aging with jam
06
Intermittent aging
08
Shift to copy with the warm-up display
08
01
Developing bias
02
Main charger (Grid high)
03
Grid voltage (Low)
06
Transfer charger
09
01
Duplex motor normal rotation operation check 
(AR-M201 only)
02
Duplex motor reverse operation check 
(AR-M201 only)
04
Duplex motor rotation speed adjustment 
(AR-M201 only)
10
Toner motor aging
14
Cancel of troubles other than U2
16
Cancel of U2 trouble
20
01
Maintenance counter clear
21
01
Maintenance cycle setting
22
01
Maintenance counter display
02
Maintenance preset display
04
JAM total counter display
05
Total counter display
06
Developer counter display
08
SPF/RSPF counter display (Only the AR-203E/
M200/M201 with the SPF/RSPF installed)
11
FAX-related counter display 
(Executable only when the FAX is installed.)
12
Drum counter display
13
CRUM type display
14
ROM version display
16
Duplex counter display (AR-M201 only)
17
Copy counter display
18
Printer counter display
19
Scanner mode counter display 
(AR-203E/M200/M201)
21
Scanner counter display
22
SPF/RSPF JAM counter display (Only the 
AR-203E/M200/M201 with the SPF/RSPF installed)
24
01
JAM total counter clear
04
SPF/RSPF counter clear (Only the AR-203E/
M200/M201 with the SPF/RSPF installed)
05
Duplex counter clear (AR-M201 only)
06
Developer counter clear
07
Drum counter clear
08
Copy counter clear
09
Printer counter clear
10
FAX counter clear 
(Executable only when the FAX is installed.)
13
Scanner counter clear
14
SPF/RSPF JAM total counter clear (Only the 
AR-203E/M200/M201 with the SPF/RSPF installed)
 Sim 
No.
Sub 
code
Operation
AR-203E/5420/M200/M201  SIMULATION, TROUBLE CODES  10 - 2
24
15
Scanner mode counter clear 
(AR-203E/M200/M201)
25
01
Main motor operation check 
(Cooling fan motor rotation check)
10
Polygon motor ON
26
02
SPF/RSPF setup
03
Second cassette setup
04
Machine duplex setup
06
Destination setup
07
Machine conditions check
20
Rear edge void setup
30
CE mark support control ON/OFF
37
Cancel of stop at developer life over
39
Memory capacity check
40
Polygon motor OFF time setup (Time required for 
turning OFF after completion of printing)
42
Transfer ON timing control setup
43
Side void setup
54
γ life correction setting
62
Energy-save mode copy lamp setup
30
01
Paper sensor status display
41
06
OC cover float detection level adjustment (Only the 
AR-203E/M200/M201 with the SPF/RSPF 
installed)
07
OC cover float detection margin setting (Only the 
AR-203E/M200/M201 with the SPF/RSPF 
installed)
43
01
Fusing temperature setting (Normal copy)
04
Fusing temperature setting in multi copy
05
Fusing temperature setup in duplex copy 
(AR-M201 only)
14
Fusing start temperature setting
46
01
Copy density adjustment (300dpi)
02
Copy density adjustment (600dpi)
12
Density adjustment in the FAX mode 
(Collective adjustment) 
(Executable only when the FAX is installed.)
13
FAX mode density adjustment (Normal text) 
(Executable only when the FAX is installed.)
14
FAX mode density adjustment (Fine text) 
(Executable only when the FAX is installed.)
15
FAX mode density adjustment (Super fine) 
(Executable only when the FAX is installed.)
18
Image contrast adjustment (300dpi)
19
Exposure mode setup
20
SPF/RSPF exposure correction (Only the 
AR-203E/M200/M201 with the SPF/RSPF installed)
29
Image contrast adjustment (600dpi)
30
AE limit adjustment
31
Image sharpness adjustment
32
Copier color reproduction setup
39
FAX mode sharpness adjustment 
(Executable only when the FAX is installed.)
48
01
Front/rear (main scanning) direction and scan (sub 
scanning) direction magnification ratio adjustment
05
SPF/RSPF mode sub scan direction magnification 
ratio in copying (Only the AR-203E/M200/M201 
with the SPF/RSPF installed)
49
01
Flash ROM program writing mode
50
01
Lead edge image position
06
Copy lead edge position adjustment (SPF/RSPF) 
(Only the AR-203E/M200/M201 with the 
SPF/RSPF installed)
10
Center offset adjustment
 Sim 
No.
Sub 
code
Operation
50
12
Document off-center adjustment
18
Memory reverse position adjustment in duplex 
copy  (Only the AR-M201, or the AR-M200 with the 
RSPF installed)
19
Duplex copy rear edge void adjustment 
(AR-M201 only)
51
02
Resist quantity adjustment
53
08
SPF/RSPF scan position automatic adjustment 
(Only the AR-203E/M200/M201 with the 
SPF/RSPF installed)
61
03
Polygon motor check (HSYNC output check)
63
01
Shading check
02
Black level automatic correction
12
Light quantity stabilization wait time setting
13
Light quantity stabilization band setting
64
01
Self print (1by2 mode)
66
01
FAX soft SW setting 
(Executable only when the FAX is installed.)
02
FAX soft SW initializing 
(excluding the adjustment values) 
(Executable only when the FAX is installed.)
03
FAX PWB memory check 
(Executable only when the FAX is installed.)
04
Signal send mode (Max. value) 
(Executable only when the FAX is installed.)
05
Signal send mode (Soft SW set value) 
(Executable only when the FAX is installed.)
07
Image memory content print 
(Executable only when the FAX is installed.)
10
Image memory content clear 
(Executable only when the FAX is installed.)
11
300bps signal send (Max. value) 
(Executable only when the FAX is installed.)
12
300bps signal send (Soft SW set value) 
(Executable only when the FAX is installed.)
13
Dial test 
(Executable only when the FAX is installed.)
17
DTMF signal send (Max. value) 
(Executable only when the FAX is installed.)
18
DTMF signal send (Soft SW set value) 
(Executable only when the FAX is installed.)
21
FAX information print 
(Executable only when the FAX is installed.)
24
FAST SRAM clear 
(Executable only when the FAX is installed.)
30
TEL/LIU status change check 
(Executable only when the FAX is installed.)
33
Signal detection check 
(Executable only when the FAX is installed.)
34
Communication time measurement 
(Executable only when the FAX is installed.)
37
Speaker sound volume setting 
(Executable only when the FAX is installed.)
38
Time setting/check 
(Executable only when the FAX is installed.)
67
50
USB receive speed adjustment (USB1.1) 
(AR-203E only)
 Sim 
No.
Sub 
code
Operation
AR-203E/5420/M200/M201  SIMULATION, TROUBLE CODES  10 - 3
4. Descriptions of various simulations
Main 
code
Sub 
code
Contents
Details of function/operation
01
01
Mirror scan operation
[Function]
When [OK]/[ENTER]/[START] key is pressed, the home position is checked and the mirror base
performs full scan at the speed of the set magnification ratio.
During operation, the set magnification ratio is displayed.
The mirror home position sensor status is displayed with the "Drum replacement required lamp
(or the copy mode indicator for the AR-M200/M201)". (When the mirror is in the home position,
the lamp lights up.)
During operation, the copy lamp lights up.
When [Clear] key is pressed, if the operation is on the way, it is terminated and the machine
goes to the sub code entry standby mode.
[Operation] (AR-M200/M201)
02
Mirror home position sensor 
(MHPS) status display
[Function]
Monitors the mirror home position sensor, and makes the "Drum replacement required lamp (or
the copy mode indicator for the AR-M200/M201)" turn on during the sensor ON status.
[Operation] (AR-M200/M201)
06
Aging of mirror scanning
[Function]
When [OK]/[ENTER]/[START] key is pressed, the mirror base performs full scan at the speed of
the set magnification ratio.
During operation, the set magnification ratio is displayed.
After 3sec, the mirror base performs full scan again. 
∗ When [OK]/[ENTER]/[START] key is pressed once, the ready lamp remains OFF.
The mirror home position sensor status is displayed on the "Drum replacement required lamp
(or the copy mode indicator for the AR-M200/M201)." (The lamp is ON when the mirror is in the
home position.)
During aging, the copy lamp is ON.
[Operation] (AR-M200/M201)
The operation is similar to simulation 01-01.
02
01
SPF/RSPF aging operation 
(Only the AR-203E/M200/
M201 with the SPF/RSPF 
installed)
[Function]
When [OK]/[ENTER]/[START] key is pressed, the set magnification ratio is obtained. For the
SPF, the single-face document transport is performed. For the RSPF, the duplex document
transport is performed.
However, the operating conditions don't matter and the operation is not stopped even in case of
a jam. Also the magnification ratio is displayed on the LCD/display.
[Operation] (AR-M200/M201)
The operation is similar to simulation 01-01.
1) Initial display
2) [ZOOM]/[COPY RATIO] 
key
2) [
] key
2) [
] key
3) [OK]/[ENTER]/[START]
key
01-01 SCAN CHK
            - 100% +
01-01 SCAN CHK
            -  78% +
01-01 SCAN CHK
            -  99% +
01-01 SCAN CHK
            - 101% +
01-01 SCAN CHK
EXECUTING... -  78% +
1) Initial display
01-02  MHP-SENSOR
EXECUTING...
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