Sharp AR-203 (serv.man5) Service Manual ▷ View online
AR-203E/5420/M200/M201 SIMULATION, TROUBLE CODES 10 - 40
5. Trouble codes
A. Trouble codes list
66
38
Time setting/check
(Executable only when the
FAX is installed.)
(Executable only when the
FAX is installed.)
[Function]
Use to check the time setting.
Use to check the time setting.
[Operation]
67
50
USB receive speed
adjustment (USB1.1)
(AR-203E only)
adjustment (USB1.1)
(AR-203E only)
Used to set the limitation on the print data receive speed of USB2.0 (Full speed) port (USB port
on the machine).
→ When print images from USB2.0 (Full speed) port are disturbed, change the setting and try
again.
on the machine).
→ When print images from USB2.0 (Full speed) port are disturbed, change the setting and try
again.
When this simulation is executed, the currently set code number is displayed.
Enter the code number corresponding to the adjustment value, and press [START] key to
change the setting.
change the setting.
Main
code
code
Sub
code
Contents
Details of function/operation
1) Initial display
∗ [Clear] key: FAX control is terminated.
2) Select 1
"xxxx.xx.xx(xxx)" is the current value. (No
revision of display)
revision of display)
3)
Select 1
∗ Select 2: Returns to "1) Initial display".
4) Enter the year in 4 digits.
4) Enter the year in 4 digits.
5) Enter the month in 2 digits.
6) Enter the day in 2 digits.
"xxxx.xx.xx(xxx) is the entered value.
∗ Select 2: Returns to "1) Initial display".
7) Select 1
∗ Select 2: Returns to "1) Initial display".
7) Select 1
After 2sec, returns to "1) Initial display".
2) Select 2
"xx:xx" is the current value.
3) Select 1
∗ Select 2: Returns to "1) Initial display".
4) Enter o'clock in 2 digits.
4) Enter o'clock in 2 digits.
5) Enter minute in 2 digits.
"xx:xx" is the current value.
∗ Select 2: Returns to "1) Initial display".
6) Select 1
∗ Select 2: Returns to "1) Initial display".
6) Select 1
After 2sec, returns to "1) Initial display".
SELECT TO SET
1:DATE 2:TIME
xxxx.xx.xx(xxx)
CHANGE? 1:YES 2:NO
INPUT YEAR
(4 DIGITS)____.__.__
INPUT MONTH
(1-12) 1998.__.__
INPUT DAY
(1-31) 1998.01.__
xxxx.xx.xx(xxx)
STORED? 1:YES 2:NO
STORED
xx:xx
CHANGE? 1:YES 2:NO
INPUT HOUR
(0-24) __:__
INPUT MINUTE
(00-59) 01:__
xx:xx
STORED? 1:YES 2:NO
STORED
Code number
Setting
Speed
1
FAST
↑ Fast
2
NORMAL1
3
NORMAL2
4
SLOW
↓ Slow
Main
code
code
Sub
code
Details of trouble
E1
00
IMC communication trouble
10
IMC trouble
13
IMC flash ROM error
81
IMC communication interface error (Parity)
82
IMC communication interface error (Overrun)
84
IMC communication interface error (Framing)
E7
01
Duplex model memory setup error, memory not-
detected error
detected error
02
LSU trouble
10
Shading trouble (Black correction)
11
Shading trouble (White correction)
Main
code
code
Sub
code
Details of trouble
E7
16
Abnormal laser output
F2
02
Toner supply abnormality
04
Improper cartridge (Destination error, life cycle error)
F5
02
Copy lamp lighting abnormality
F6
10
FAX board trouble
H2
00
Thermistor open
H3
00
Heat roller high temperature detection
H4
00
Heat roller low temperature detection
L1
00
Feeding is not completed within the specified time
after starting feeding. (The scan head locking switch
is locked)
after starting feeding. (The scan head locking switch
is locked)
AR-203E/5420/M200/M201 SIMULATION, TROUBLE CODES 10 - 41
B. Details of trouble codes
L3
00
Scanner return trouble
L4
01
Main motor lock detection
32
Exhaust fan motor lock detection trouble
L6
10
Polygon motor lock detection
U1
03
FAX board battery error
U2
04
EEPROM read/write error (Serial communication
error)
error)
11
Counter check sum error (EEPROM)
40
CRUM chip communication error
Main
code
code
Sub
code
Details of trouble
E1
00
Content IMC communication trouble
Detail
An abnormality occurs in communication
between the CPU and the IMC.
between the CPU and the IMC.
Cause
IMC abnormality
IMC memory defect/data abnormality
IMC memory defect/data abnormality
Check
and
remedy
and
remedy
Replace the MCU PWB with new one.
10
Content IMC trouble
Detail
An abnormality occurs in the IMC.
Cause
USB chip error/CODEC error on the IMC.
Check
and
remedy
and
remedy
Replace the MCU PWB with a new one.
13
Content IMC flash ROM error
Detail
An abnormality occurs in the IMC flash
ROM.
ROM.
Cause
IMC abnormality
Check
and
remedy
and
remedy
Replace the MCU PWB with a new one.
If downloading of the program is abnormally
terminated, it may cause an error. Download
the program again to avoid this.
If downloading of the program is abnormally
terminated, it may cause an error. Download
the program again to avoid this.
81
Content IMC communication interface error (Parity)
Detail
A parity error occurs in communication
between the CPU and the IMC.
between the CPU and the IMC.
Cause
IMC abnormality
IMC memory defect/data abnormality
IMC memory defect/data abnormality
Check
and
remedy
and
remedy
Replace the MCU PWB with new one.
E1
82
Content IMC communication interface error
(Overrun)
Detail
An overrun error occurs in communication
between the CPU and the IMC.
between the CPU and the IMC.
Cause
IMC abnormality
IMC memory defect/data abnormality.
IMC memory defect/data abnormality.
Check
and
remedy
and
remedy
Replace the MCU PWB with new one.
84
Content IMC communication interface error
(Framing)
Detail
A framing error occurs in communication
between the CPU and the IMC.
between the CPU and the IMC.
Cause
IMC abnormality
IMC memory defect/data abnormality.
IMC memory defect/data abnormality.
Check
and
remedy
and
remedy
Replace the MCU PWB with new one.
Main
code
code
Sub
code
Details of trouble
E7
01
Content Duplex model memory setup error, memory
not-detected error
Detail
The memory is not set properly or the
memory capacity is not set to the duplex
setup (6M).
memory capacity is not set to the duplex
setup (6M).
Check
and
remedy
and
remedy
Set SIM 26-39 code number to 2.
02
Content LSU trouble
Detail
The BD signal from the LSU cannot be
detected in a certain cycle. (Always OFF or
always ON)
detected in a certain cycle. (Always OFF or
always ON)
Cause
LSU connector or LSU harness defect or
disconnection
Polygon motor rotation abnormality
Laser beams are not generated.
MCU PWB abnormality.
disconnection
Polygon motor rotation abnormality
Laser beams are not generated.
MCU PWB abnormality.
Check
and
remedy
and
remedy
Check connection of the LSU connector.
Execute SIM 61-03 to check the LSU
operations.
Check that the polygon motor rotates
normally.
Check that the laser emitting diode
generates laser beams.
Replace the LSU unit.
Replace the MCU PWB.
Execute SIM 61-03 to check the LSU
operations.
Check that the polygon motor rotates
normally.
Check that the laser emitting diode
generates laser beams.
Replace the LSU unit.
Replace the MCU PWB.
10
Content Shading trouble (Black correction)
Detail
The CCD black scan level is abnormal when
the shading.
the shading.
Cause
Improper connection of the CCD unit flat
cable
CCD unit abnormality
MCU PWB abnormality
cable
CCD unit abnormality
MCU PWB abnormality
Check
and
remedy
and
remedy
Check connection of the CCD unit flat cable.
Check the CCD unit.
Check the CCD unit.
11
Content Shading trouble (White correction)
Detail
The CCD white scan level is abnormal when
the shading.
the shading.
Cause
Improper connection of the CCD unit flat
cable
Dirt on the mirror, the lens, and the reference
white plate
Copy lamp lighting abnormality
CCD unit abnormality
MCU PWB abnormality
(When occurred in the SPF/RSPF scan
position.)
Improper installation of the mirror unit
cable
Dirt on the mirror, the lens, and the reference
white plate
Copy lamp lighting abnormality
CCD unit abnormality
MCU PWB abnormality
(When occurred in the SPF/RSPF scan
position.)
Improper installation of the mirror unit
Check
and
remedy
and
remedy
Clean the mirror, lens, and the reference
white plate.
Check the light quantity and lighting status of
the copy lamp (SIM 05-03).
Check the MCU PWB.
white plate.
Check the light quantity and lighting status of
the copy lamp (SIM 05-03).
Check the MCU PWB.
16
Content Abnormal laser output
Detail
When the laser output is stopped, HSYNC is
detected.
detected.
Cause
Laser abnormality
MCU PWB abnormality.
MCU PWB abnormality.
Check
and
remedy
and
remedy
Check the laser emitting diode operation.
Replace the MCU PWB.
Replace the MCU PWB.
Main
code
code
Sub
code
Details of trouble
AR-203E/5420/M200/M201 SIMULATION, TROUBLE CODES 10 - 42
F2
02
Content Toner supply abnormality
Detail
The maximum toner supply time is greatly
exceeded.
exceeded.
Cause
CRUM chip trouble
Improper developing unit
Check
and
remedy
and
remedy
Replace the CRUM chip.
Replace the developing unit.
04
Content Improper cartridge (Destination error, life
cycle error)
Detail
The destination of the main unit differs from
that of the CRUM.
that of the CRUM.
When the life cycle information is other than
Not Used (FFh).
Not Used (FFh).
Cause
CRUM chip trouble
Improper developing unit
Improper developing unit
Check
and
remedy
and
remedy
Replace the CRUM chip.
Replace the developing unit.
F5
02
Content Copy lamp lighting abnormality
Detail
The copy lamp does not turn on.
Cause
Copy lamp abnormality
Copy lamp harness abnormality
CCD PWB harness abnormality.
Copy lamp harness abnormality
CCD PWB harness abnormality.
Check
and
remedy
and
remedy
Use SIM 5-3 to check the copy lamp
operations.
When the copy lamp lights up.
Check the harness and the connector
between the CCD unit and the MCU PWB.
When the copy lamp does not light up.
Check the harness and the connector
between the copy lamp unit and the MCU
PWB.
Replace the copy lamp unit.
Replace the MCU PWB.
operations.
When the copy lamp lights up.
Check the harness and the connector
between the CCD unit and the MCU PWB.
When the copy lamp does not light up.
Check the harness and the connector
between the copy lamp unit and the MCU
PWB.
Replace the copy lamp unit.
Replace the MCU PWB.
F6
10
Content FAX board trouble
Detail
Communication trouble between MCU and
FAX control PWB
FAX control PWB
Cause
FAX control PWB connector disconnection
Defective harness between FAX control
PWB and MCU PWB
Motherboard connector pin breakage
FAX control PWB ROM error/Data error
IC on FAX PWB causes abnormality
Defective harness between FAX control
PWB and MCU PWB
Motherboard connector pin breakage
FAX control PWB ROM error/Data error
IC on FAX PWB causes abnormality
Check
and
remedy
and
remedy
Check connector/harness of FAX control
PWB and MCU PWB.
Check the grounding of the copier.
Check FAX control PWB ROM.
Replace the FAX PWB.
PWB and MCU PWB.
Check the grounding of the copier.
Check FAX control PWB ROM.
Replace the FAX PWB.
H2
00
Content Thermistor open
Detail
The thermistor is open.
The fusing unit is not installed.
The fusing unit is not installed.
Cause
Thermistor abnormality
Control PWB abnormality
Fusing section connector disconnection
The fusing unit is not installed.
Control PWB abnormality
Fusing section connector disconnection
The fusing unit is not installed.
Check
and
remedy
and
remedy
Check the harness and the connector
between the thermistor and the PWB.
Use SIM 14 to clear the self diagnostic
display.
between the thermistor and the PWB.
Use SIM 14 to clear the self diagnostic
display.
Main
code
code
Sub
code
Details of trouble
H3
00
Content Heat roller high temperature detection
Detail
The fusing temperature exceeds 240°C.
Cause
Thermistor abnormality
Control PWB abnormality
Fusing section connector disconnection.
Control PWB abnormality
Fusing section connector disconnection.
Check
and
remedy
and
remedy
Use SIM 5-02 to check the heater lamp
blinking operation.
When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the
control PWB.
When the lamp keeps ON.
Check the power PWB and the lamp control
circuit on the MCU PWB.
Use SIM 14 to clear the self diagnostic
display.
blinking operation.
When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the
control PWB.
When the lamp keeps ON.
Check the power PWB and the lamp control
circuit on the MCU PWB.
Use SIM 14 to clear the self diagnostic
display.
H4
00
Content Heat roller low temperature detection
Detail
1) When the target temperature (165°C) is
not reached in 55 sec after starting
warming-up.
warming-up.
2) When the temperature below 100°C is
detected for 300ms under the ready print
state.
state.
∗ "Starting warming-up" means not only that
in power supply but also reset that in reset
from shut-off and in side door close. (The
timing of generating H4 is not limited to
that in power supply.)
from shut-off and in side door close. (The
timing of generating H4 is not limited to
that in power supply.)
Cause
Thermistor abnormality
Heater lamp abnormality
Thermostat abnormality
Control PWB abnormality
Heater lamp abnormality
Thermostat abnormality
Control PWB abnormality
Check
and
remedy
and
remedy
Use SIM 5-02 to check the heater lamp
blinking operation.
When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the
control PWB.
When the lamp does not light up.
Check for disconnection of the heater lamp
and the thermostat. Check the interlock
switch.
Check the power PWB and the lamp control
circuit on the MCU PWB.
Use SIM 14 to clear the self diagnostic
display.
blinking operation.
When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the
control PWB.
When the lamp does not light up.
Check for disconnection of the heater lamp
and the thermostat. Check the interlock
switch.
Check the power PWB and the lamp control
circuit on the MCU PWB.
Use SIM 14 to clear the self diagnostic
display.
Main
code
code
Sub
code
Details of trouble
AR-203E/5420/M200/M201 SIMULATION, TROUBLE CODES 10 - 43
L1
00
Content Feeding is not completed within the
specified time after starting feeding. (The
scan head locking switch is locked)
scan head locking switch is locked)
Detail
The white area and the black marking on the
shading plate are used to obtain the
difference in the CCD level values for
judgment of lock. When the difference in the
levels of which and black is small, it is judged
that the black mark could not be scanned by
lock and the trouble code "L1" is displayed.
shading plate are used to obtain the
difference in the CCD level values for
judgment of lock. When the difference in the
levels of which and black is small, it is judged
that the black mark could not be scanned by
lock and the trouble code "L1" is displayed.
Cause
The scan head is locked by the lock switch.
Mirror unit abnormality
The scanner wire is disconnected.
The origin detection sensor abnormality
Mirror motor harness abnormality
Mirror unit abnormality
The scanner wire is disconnected.
The origin detection sensor abnormality
Mirror motor harness abnormality
Check
and
remedy
and
remedy
Check to confirm that the scan head lock
switch is released.
Use SIM 1-1 to check the mirror
reciprocating operations.
When the mirror does not feed.
Check for disconnection of the scanner wire.
Check the harness and the connector
between the mirror motor and the MCU
PWB.
Replace the mirror unit.
Replace the MCU PWB.
When the mirror does feed.
Use SIM 1-2 to check the mirror home
position sensor.
switch is released.
Use SIM 1-1 to check the mirror
reciprocating operations.
When the mirror does not feed.
Check for disconnection of the scanner wire.
Check the harness and the connector
between the mirror motor and the MCU
PWB.
Replace the mirror unit.
Replace the MCU PWB.
When the mirror does feed.
Use SIM 1-2 to check the mirror home
position sensor.
L3
00
Content Scanner return trouble
Detail
When the mirror base is returned for the
specified time (6 sec) in mirror initializing
after turning on the power, the mirror home
position sensor (MHPS) does not turn ON.
Or when the mirror base is returned for the
specified time (about 6 sec) after start of
copy return, the mirror home position sensor
(MHPS) does not turn ON.
specified time (6 sec) in mirror initializing
after turning on the power, the mirror home
position sensor (MHPS) does not turn ON.
Or when the mirror base is returned for the
specified time (about 6 sec) after start of
copy return, the mirror home position sensor
(MHPS) does not turn ON.
Cause
Mirror unit abnormality
Scanner wire disconnection
Origin detection sensor abnormality
Mirror motor harness abnormality
Scanner wire disconnection
Origin detection sensor abnormality
Mirror motor harness abnormality
Check
and
remedy
and
remedy
Use SIM 1-1 to check the mirror
reciprocating operations.
When the mirror does not return.
Check for disconnection of the scanner wire.
Check the harness and the connector
between the mirror motor and the MCU
PWB.
Replace the mirror unit.
Replace the MCU PWB.
When the mirror does feed.
Use SIM 1-2 to check the mirror home
position sensor.
reciprocating operations.
When the mirror does not return.
Check for disconnection of the scanner wire.
Check the harness and the connector
between the mirror motor and the MCU
PWB.
Replace the mirror unit.
Replace the MCU PWB.
When the mirror does feed.
Use SIM 1-2 to check the mirror home
position sensor.
L4
01
Content Main motor lock detection
Detail
When the main motor encoder pulse is not
detected for 100 msec.
detected for 100 msec.
Cause
Main motor unit abnormality
Improper connection or disconnection the
main motor and the harness.
MCU PWB abnormality
Improper connection or disconnection the
main motor and the harness.
MCU PWB abnormality
Check
and
remedy
and
remedy
Use SIM 25-01 to check the main motor
operations.
Check connection of the main motor
harness/connector.
Replace the main motor.
Replace the MCU PWB.
operations.
Check connection of the main motor
harness/connector.
Replace the main motor.
Replace the MCU PWB.
Main
code
code
Sub
code
Details of trouble
L4
32
Content Exhaust fan motor lock detection trouble
Detail
The error detection is started after 2 sec
from starting rotation of the exhaust fan
motor.
1) The continuous rotation state of 250ms is
from starting rotation of the exhaust fan
motor.
1) The continuous rotation state of 250ms is
not detected for 1 sec after starting
detection.
detection.
2) When the lock sensor (in the exhaust fan)
detects the HIGH level (unstable) after
detection the lock state (stable state).
detection the lock state (stable state).
Cause
Exhaust fan motor connector connection
trouble
Exhaust fan motor trouble
MCU PWB trouble
trouble
Exhaust fan motor trouble
MCU PWB trouble
Check
and
remedy
and
remedy
Exhaust fan motor connector connection
check
Exhaust fan motor replacement
Replace the MCU PWB.
check
Exhaust fan motor replacement
Replace the MCU PWB.
L6
10
Content Polygon motor lock detection
Detail
Detail
The lock signal (specified rpm signal) does
not return within a certain time (about 20
sec) from starting the polygon motor
rotation.
not return within a certain time (about 20
sec) from starting the polygon motor
rotation.
Cause
Polygon motor unit abnormality
Improper connection or disconnection of the
polygon motor and the harness.
MCU PWB abnormality
Improper connection or disconnection of the
polygon motor and the harness.
MCU PWB abnormality
Check
and
remedy
and
remedy
Use SIM 61-1 to check the polygon motor
operations.
Check connection of the polygon motor
harness/connector.
Replace the polygon motor.
Replace the MCU PWB.
operations.
Check connection of the polygon motor
harness/connector.
Replace the polygon motor.
Replace the MCU PWB.
U1
03
Content FAX board battery error
Details
The SRAM backup battery voltage on FAX
PWB falls.
PWB falls.
Cause
The SRAM backup battery voltage on FAX
PWB falls.
PWB falls.
Check
and
remedy
and
remedy
Check voltage of the SRAM back up battery.
Replace the battery.
Replace the battery.
U2
04
Content EEPROM read/write error (Serial
communication error)
Detail
EEPROM access process error
Cause
EEPROM abnormality
Check
and
remedy
and
remedy
Check that the EEPROM is properly set.
Use SIM 16 to cancel the trouble.
Replace the MCU PWB.
Use SIM 16 to cancel the trouble.
Replace the MCU PWB.
11
Content Counter check sum error (EEPROM)
Detail
Detail
Check sum error of the counter area in the
EEPROM
EEPROM
Cause
EEPROM abnormality
Check
and
remedy
and
remedy
Check that the EEPROM is properly set.
Use SIM 16 to cancel the trouble.
Replace the MCU PWB.
Use SIM 16 to cancel the trouble.
Replace the MCU PWB.
40
Content CRUM chip communication error
Detail
An error occurs in MCU-CRUM chip
communication.
communication.
Cause
CRUM chip trouble
Defective contact of developing unit
MCU PWB trouble
MCU PWB trouble
Check
and
remedy
and
remedy
Replace the CRUM chip.
Check installation of the developing unit.
Cancel by turning OFF/ON the power.
Cancel by turning OFF/ON the power.
Replace the MCU PWB.
Main
code
code
Sub
code
Details of trouble
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