Sharp R-890SLM Service Manual ▷ View online
R-890SLM
CAUTION: • Do not hit the fan blade when installing because
the bracket may be deformed.
• Make sure that the fan blade rotates smoothly
after installation.
• Make sure that the axis of the shaft is not slanted.
3. Insert the tabs of the capacitor holder to the fan duct.
4. Install the fan duct to the oven cavity back plate with the one
4. Install the fan duct to the oven cavity back plate with the one
(1) screw.
5. Install the capacitor holder to the oven cavity back plate with
the one (1) screw.
6. Reinstall the chassis support to the oven cavity with the one
(1) screw.
7. Refit the one(1) screw to secure the chassis support to the
magnetron.
8. Install the noise filter to the fan duct and the chassis support
with the one (1) screw.
9. Reconnect the wire leads to the fan motor.
Gap
Rotor
Bracket
Stator
Groove joint pliers
Coil
Shaft
Axis
Stator
Rotor
These are the positions
that should be pinched
with pliers.
Shaft
Table
Center of
bracket
Rear View
Side View
[7] TURNTABLE MOTOR REPLACEMENT
1. REMOVAL
Disconnect the oven from the power supply.
Remove the turntable from the oven cavity.
Turn the oven over.
Cut the four (4) bridges holding the turntable motor cover to
Remove the turntable from the oven cavity.
Turn the oven over.
Cut the four (4) bridges holding the turntable motor cover to
the base plate with cutting pliers as shown in Figure C-1(a).
CAUTION: DO NOT DROP THE TURNTABLE MOTOR COVER
INTO THE OVEN AFTER CUTTING THE BRIDGES.
BECAUSE IT WILL DAMAGE THE WIRE LEADS OF
THE MOTOR AND IT IS DIFFICULT TO REMOVE
IT OUT OF THE OVEN.
5. Remove the turntable motor cover from the base plate.
6. Disconnect the wire leads from the turntable motor.
7. Remove the one (1) screw holding the turntable motor to the
6. Disconnect the wire leads from the turntable motor.
7. Remove the one (1) screw holding the turntable motor to the
turntable motor angle.
Cutting pliers
Bridges
Bridges
Turntable motor
cover
Figure C-1(a) Turntable Motor Cover Removal
[8] CONVECTION FAN MOTOR REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the two (2) screws holding the back plate to oven
2. Remove the two (2) screws holding the back plate to oven
cavity.
3. Disconnect the wire leads from the convection motor.
4. Remove the two (2) screws holding the rear heat cover to
4. Remove the two (2) screws holding the rear heat cover to
the oven cavity from out-side.
5. Remove the four (4) screws holding the convection fan duct
to the oven cavity.
6. Now, the convection fan duct assembly is free.
7. Remove the one (1) nut holding the convection fan, washers,
7. Remove the one (1) nut holding the convection fan, washers,
pipe and the cooling fan to the convection motor shaft.
1.
2.
3.
4.
2.
3.
4.
8. Bend the turntable motor retaining tab back to release the motor.
9. Remove the turntable motor from the turntable motor angle.
10. Now, the turntable motor is free.
9. Remove the turntable motor from the turntable motor angle.
10. Now, the turntable motor is free.
2. REINSTALLATION
1. Remove the any sharp edges on the turntable motor cover
and the base plate with the cutting pliers.
2. Reinstall turntable motor by locating shaft onto turntable mo-
tor shaft to the turntable motor angle with the one (1) screw.
3. Bend the turntable motor retaining tab forward to secure the motor.
4. Reconnect the wire leads to the turntable motor.
5. Insert the two (2) tabs of the turntable motor cover into the
4. Reconnect the wire leads to the turntable motor.
5. Insert the two (2) tabs of the turntable motor cover into the
slits of the base plate as shown in Figure C-1(b).
6. Reinstall the turntable motor cover to the base plate with the
screw (XHTS740P08RV0) as shown in Figure C-1(b).
Screw;
XHTS740P08RV0
Turntable motor cover
Base plate
Tabs
Slits
Figure C-1(b) Turntable Motor Cover Reinstallation
8. Remove the three (3) screws holding the rear heat cover to
the convection fan duct.
9. Remove the two (2) screws holding the convection motor to
the rear heat cover.
10. Remove the pipe, washers and the cooling fan from the con-
vection motor shaft.
11. Remove the ring on the convection motor shaft.
12. Now, the convection motor is free.
12. Now, the convection motor is free.
11 - 3
Service_R-890SLM.indd 25
4/25/09 10:55:38 AM
R-890SLM
11 - 4
[9] POSITIVE LOCK CONNECTOR REMOVAL
1. CARRY OUT 3D CHECKS.
2. Push the lever of positive lock
2. Push the lever of positive lock
®
connector.
3. Pull down on the positive lock
®
connector.
Figure C-2. Positive lock
®
connector
CAUTION: WHEN CONNECTING THE POSITIVE LOCK
®
CONNECTORS TO THE TERMINALS, CONNECT
THE POSITIVE LOCK
®
SO THAT THE LEVER
FACES YOU.
[10] OVEN LAMP REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the wire leads as Positive lock
2. Remove the wire leads as Positive lock
®
connector removal
above.
3. Lift up the oven lamp from its retaining clips.
Now, the oven lamp is free.
Now, the oven lamp is free.
[11] POWER SUPPLY CORD REPLACEMENT
1. REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the one (1) screw holding the green/yellow wire to
2. Remove the one (1) screw holding the green/yellow wire to
the cavity back plate.
3. Disconnect the leads of the power supply cord from the
noise filter, referring to the Figure C-3(a).
4. Release the power supply cord from the rear cabinet.
5. Now, the power supply cord is free.
5. Now, the power supply cord is free.
Figure C-3 (a) Power Supply Cord Replacement
Power supply cord
Green/ Yellow-
wire
Brown wire
Oven cavity back plate
Blue wire
Noise filter
Screw
L
TP
F 8 A
TL
DE
R
A0
2
TH
W
N
[12] TOP HEATING ELEMENTS REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the two (2) screws holding the two (2) terminals of
2. Remove the two (2) screws holding the two (2) terminals of
the main wire harness to the top heating element.
3. Remove the two (2) screws holding the two (2) grill heater
angles to the top of the oven cavity.
Terminal
Push
Pull down
1
2
Lever
Positive lock¨
connector
Figure C-2. Positive lock, connector
Bulb
Socket
Oven lamp
Lock
2. REINSTALLATION
1. Insert the moulding cord stopper of power supply cord into
the square hole of the cavity back plate, referring to the
Figure C-3(b).
2. Install the earth wire lead of power supply cord to the oven
cavity with one (1) screw and tight the screw.
3. Connect the brown and blue wire leads of power supply cord
to the noise filter correctly, referring to the Pictorial Diagram.
Figure C-3(b). Power Supply Cord Replacement
POWER
SUPPLY CORD
MOULDING
CORD STOPPER
OVEN CAVITY
BACK PLATE
SQUARE HOLE
4. Remove the two (2) grill heater angles from the oven cavity.
5. Remove the top heating element from the top of the oven
5. Remove the top heating element from the top of the oven
cavity.
6. Now the top heating element is free.
Service_R-890SLM.indd 26
4/25/09 10:55:46 AM
R-890SLM
11 - 5
[13] BOTTOM HEATING ELEMENTS REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the turntable motor cover from the base plate,
2. Remove the turntable motor cover from the base plate,
referring to “TURNTABLE MOTOR REPLACEMENT”.
3. Disconnect the wire leads from the bottom heating element.
4. Remove the two (2) nuts holding the heater cover and
4. Remove the two (2) nuts holding the heater cover and
heater packing to the bottom heater.
5. Remove the heater cover and the heater packing from the
bottom heating element.
6. Remove the two(2) nuts holding the bottom heating element
to the oven cavity.
7. Remove the bottom heating element from the oven cavity.
[14] CONTROL PANEL ASSEMBLY REMOVAL
1. CARRY OUT 3D CHECKS.
2. Disconnect the wire leads and the connectors from the
2. Disconnect the wire leads and the connectors from the
control unit.
3. Remove the one (1) screw holding the control panel
assembly to the oven cavity front plate.
4. Lift up the control panel assembly and pull it forward.
Now the control panel assembly is free.
Now the control panel assembly is free.
[16] MONITORED LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH ADJUSTMENT
If the monitored latch switch, stop switch and monitor switch
do not operate properly due to a mis-adjustment, the following
adjustment should be made.
1. Adjustment
1. CARRY OUT 3D CHECKS.
2. Loosen the two (2) screws holding the latch hook to the
2. Loosen the two (2) screws holding the latch hook to the
oven cavity front flange.
3. With the door closed, adjust the latch hook by moving it back
and forward or up and down. In and out play of the door
allowed by the latch hook should be less than 0.5mm. The
horizontal position of the latch hook should be placed where
the monitor switch has activated with the door closed. The
vertical position of the latch hook should be placed where
the monitored latch switch and stop switch have activated
with the door closed.
4. Secure the screws with washers firmly.
5. Make sure of the all switches operation. If the latch head
5. Make sure of the all switches operation. If the latch head
has not pushed the plungers of the monitor switch with door
closed, adjust the latch hook position. At that time, the latch
head should have pushed the plungers of the monitored
latch switch and stop switch. If the latch head has not
pushed the plungers of the monitored latch switch and stop
switch with door closed, loose two (2) screws holding latch
hook to oven cavity front flange and adjust the latch hook
position.
2. After adjustment, make sure of following:
1. In and out play of door remains less than 0.5mm when
latched position. First check the latch hook position, pushing
and pulling upper portion of the door toward the oven face.
Then check the lower latch hook position, pushing and
pulling lower portion of the door toward the oven face. Both
results (play of the door) should be less than 0.5mm.
Stop switch
Monitor switch
Monitored
latch switch
Tab
Post
Post
Figure C-4. Switches
[15] MONITORED LATCH SWITCH, MONITOR SWITCH AND STOP SWITCH REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the control panel assembly referring to “CONTROL
2. Remove the control panel assembly referring to “CONTROL
PANEL ASSEMBLY REMOVAL”.
3. Disconnect the leads from all switches.
4. Remove the two (2) screws holding the latch hook to the
3. Disconnect the leads from all switches.
4. Remove the two (2) screws holding the latch hook to the
oven cavity.
5. Remove the latch hook.
6. Remove the switch(es) from the latch hook by pushing the
6. Remove the switch(es) from the latch hook by pushing the
retaining tab backwards slightly and turning the switch(es)
on the post.
7. Now the switch(es) is free
Figure C-5 Latch Switches Adjustment
Latch hook
Door
Stop switch
Latch
Heads
Monitor switch
Monitored
latch switch
Tab
Service_R-890SLM.indd 27
4/25/09 10:55:51 AM
R-890SLM
11 - 6
2. The contacts (COM-NO) of the stop switch and the
monitored latch switch open within 1.8mm gap between right
side of cavity face plate and door when door is opened.
3. When the door is closed, the contacts (COM-NO) of the stop
switch close.
[17] DOOR REPLACEMENT
1. REMOVAL
DOOR FRAME ASSEMBLY
1. Disconnect the oven from the power supply.
2. Pull open the door slightly.
3. Insert a putty knife (thickness of about 0.5mm) into the gap
1. Disconnect the oven from the power supply.
2. Pull open the door slightly.
3. Insert a putty knife (thickness of about 0.5mm) into the gap
between the choke cover and door frame as shown in Figure
C-6 to free engaging parts.
4. Release choke cover from door panel.
5. Now choke cover is free.
NOTE: When carrying out any repair to the door, do not bend or
5. Now choke cover is free.
NOTE: When carrying out any repair to the door, do not bend or
warp the slit choke (tabs on the door panel assembly) to
prevent microwave leakage.
Figure C-6. Door Disassembly
Choke Cover
Putty Knife
Door Frame
6. Lift the door upwards.
7. Now, door frame assembly is free from oven cavity.
7. Now, door frame assembly is free from oven cavity.
DOOR PANEL
8. Remove the four (4) screws holding the door panel to the
door frame.
9. Now, door panel is free.
LATCH HEAD AND SPRING
10. Slide latch head upward and remove it from door frame with
releasing latch spring from door frame and latch head.
11. Now, latch head and latch spring are free.
DOOR HANDLE AND FRONT DOOR GLASS
12. Remove the two (2) screws holding the door handle and the
door handle base to the door frame.
13. Now, the door handle is free.
14. Remove the three (3) screws holding the door handle base
14. Remove the three (3) screws holding the door handle base
to the door frame.
15. Remove the door handle base and handle decoration from
the door frame by sliding rightwards.
16. Remove the front door glass from the door frame by sliding
rightwards.
17. Now, the front door glass is free.
2. REINSTALLATION
1. Insert the front door glass to the door frame.
2. Insert the door handle base and handle decoration into the
2. Insert the door handle base and handle decoration into the
door frame.
3. Hold the door handle base and handle decoration to the
door frame with the three (3) screws.
4. When the door is closed the contacts (COM-NC) of the
monitor switch and monitored latch switch open. And the
contacts (COM-NO) of their switches close.
5. Re-install outer case and check for microwave leakage
around the door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
4. Reinstall the door handle and the door handle base to the
door frame with the two (2) screws.
5. Reinstall the latch spring to the latch head. Re-install the
latch spring to the door frame. Re-install latch head to door
frame.
6. Reinstall door panel to door frame.
7. Hold the door panel to the door frame with four (4) screws.
8. Located door panel hinge pins into cavity hinge location hole.
9. Reinstall choke cover to door panel by clipping into position.
NOTE:
7. Hold the door panel to the door frame with four (4) screws.
8. Located door panel hinge pins into cavity hinge location hole.
9. Reinstall choke cover to door panel by clipping into position.
NOTE:
After any service to the door;
1)
Make sure that the monitor switch, monitored latch
switch and stop switch are operating properly
(Refer to chapter “Test Procedures”.).
2)
An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards (Refer to
Microwave Measurement Procedure.).
3. After any service, make sure of the following:
1. Door latch heads smoothly catch latch hook through latch
holes and that latch head goes through centre of latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity face
plate.
4. Check for microwave leakage around door with an approved
microwave survey meter (Refer to Microwave Measurement
Procedure.).
NOTE: The door on a microwave oven is designed to act as
an electronic seal preventing the leakage of microwave
energy from oven cavity during cook cycle. This
function does not require that door be air-tight, moisture
(condensation)-tight or light-tight. Therefore, occasional
appearance of moisture, light or sensing of gentle warm
air movement around oven door is not abnormal and
do not of themselves, indicate a leakage of microwave
energy from oven cavity.
Figure C-7. Door Replacement
Pin
PIN
Lower
Oven Hinge
Upper
Oven Hinge
Lower
Oven
Hinge
Choke Cover
Slit Choke
Door Panel
Door Frame
Assembly
Service_R-890SLM.indd 28
4/25/09 10:55:56 AM
Click on the first or last page to see other R-890SLM service manuals if exist.