Sharp R-890SLM Service Manual ▷ View online
R-890SLM
8 - 3
[7] G: THERMAL CUT-OUT TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a continuity test across the two
Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a continuity test across the two
terminals as described in the below.
Table: Thermal Cut-out Test
Parts Name
Temperature of “ON” condition
(closed circuit).
Temperature of “OFF” condition
(open circuit).
Indication of ohmmeter (When
room temperature is approx. 20°C.)
Thermal cut-out 125°C
This is not resetable type.
Above 125°C
Closed circuit
Thermal cut-out 145°C
Below 115°C.
Above 145°C
Closed circuit
If incorrect readings are obtained, replace the thermal cut-out.
An open circuit thermal cut-out (MG) indicates that the magnetron has overheated, this may be due to resistricted ventilation, cooling
An open circuit thermal cut-out (MG) indicates that the magnetron has overheated, this may be due to resistricted ventilation, cooling
fan failure.
An open circuit thermal cut-out (OVEN) indicates that the oven cavity has overheated, this may be due to no load operation, or exces-
An open circuit thermal cut-out (OVEN) indicates that the oven cavity has overheated, this may be due to no load operation, or exces-
sive heat / fire inside the oven.
CARRY OUT 4R CHECKS.
CARRY OUT 4R CHECKS.
[8] H: MOTOR WINDING TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two terminals as described in the table
Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two terminals as described in the table
below.
Table: Resistance of Motor
Motors
Resistance
Fan motor
Approximately 399Ω
Turntable motor
Approximately 14.7kΩ
Convection fan motor
Approximately 288kΩ
If incorrect readings are obtained, replace the motor.
CARRY OUT 4R CHECKS.
CARRY OUT 4R CHECKS.
[9] I: NOISE FILTER TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the terminals of the noise filter.
Disconnect the leads from the terminals of the noise filter.
Using an ohmmeter, check between the terminals as described in the following table.
MEASURING POINT
INDICATION OF OHMMETER
Between N and L
Approximately 680kΩ
Between terminal N and WHITE
Short circuit
Between terminal L and RED
Short circuit
If incorrect readings are obtained, replace the noise filter unit.
CARRY OUT 4R CHECKS.
CARRY OUT 4R CHECKS.
[10] J: BLOWN FUSE 20A
CARRY OUT 3D CHECKS.
If the fuse 20A is blown, there is a shorts or grounds in electrical parts or wire harness. Check them and replace the defective parts or
If the fuse 20A is blown, there is a shorts or grounds in electrical parts or wire harness. Check them and replace the defective parts or
repair the wire harness.
CARRY OUT 4R CHECKS.
CAUTION:
CARRY OUT 4R CHECKS.
CAUTION:
Only replace fuse with the correct value replacement.
[11] K: BLOWN FUSE F8A
CARRY OUT 3D CHECKS.
1. If the fuse F8A is blown when the door is opened, check the monitored latch switch and monitor switch.
2. If the fuse F8A is blown by incorrect door switching replace the defective switch(es) and the noise filter (fuse F8A).
3. If the fuse F8A is blown, there could be shorts in the asymmetric rectifier or there is a ground in wire harness. A short in the
1. If the fuse F8A is blown when the door is opened, check the monitored latch switch and monitor switch.
2. If the fuse F8A is blown by incorrect door switching replace the defective switch(es) and the noise filter (fuse F8A).
3. If the fuse F8A is blown, there could be shorts in the asymmetric rectifier or there is a ground in wire harness. A short in the
asymmetric rectifier may be occurred due to short or ground in H.V. rectifier, magnetron, high voltage transformer or H.V. wire.
Check them and replace the defective parts or repair the wire harness.
CARRY OUT 4R CHECKS.
F8A
20A
WHT
RED
R1
R2
N
Cx
Cy
L
L
L
L (min) Cx ± 20% Cy ± 20%
R1
R2
1.0mH
0.22 uF
4700pF 10 M
680k
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R-890SLM
[12] L: GRILL HEATING ELEMENTS (TOP) AND BOTTOM HEATING ELEMENT TEST
CARRY OUT 3D CHECKS.
Before carrying out the following tests make sure the heating element is cool completely.
1. Resistance of heater.
Disconnect the wire leads to the heating element to be tested. Using ohmmeter with low resistance range. Check the resistance
Before carrying out the following tests make sure the heating element is cool completely.
1. Resistance of heater.
Disconnect the wire leads to the heating element to be tested. Using ohmmeter with low resistance range. Check the resistance
across the terminals of the heating element as described in the following table.
Table: Resistance of heater
Parts name
Resistance
Grill heating element (Top)
Approximately 48
Bottom heating element
Approximately 92Ω
2. Insulation resistance.
Disconnect the wire leads to the heating element to be tested. Check the insulation resistance between the element terminal and
Disconnect the wire leads to the heating element to be tested. Check the insulation resistance between the element terminal and
cavity using a 500V - 100MΩ insulation tester. The insulation resistance should be more than 10MΩ in the cold start.
If the results of above test 1 and/or 2 are out of above specifications, the heating element is probably faulty and should be replaced.
CARRY OUT 4R CHECKS.
If the results of above test 1 and/or 2 are out of above specifications, the heating element is probably faulty and should be replaced.
CARRY OUT 4R CHECKS.
[13] M: CONTROL PANEL ASSEMBLY TEST
The control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike conventional microwave ovens,
proper maintenance can not be performed with only a voltmeter and ohmmeter.
In this service manual, the control panel assembly is divided into two units, Control Unit and Jog switch Unit, and troubleshooting by
In this service manual, the control panel assembly is divided into two units, Control Unit and Jog switch Unit, and troubleshooting by
replacement is described according to the symptoms indicated.
1. Jog switch Unit Note: Check Jog switch unit wire harness connection before replacement.
The following symptoms indicate a defective Jog switch unit. Replace the Jog switch unit.
1.1. Tact switch
1) When touching the buttons, a certain button produces no signal at all.
2) When touching the buttons, sometimes a button produces no signal.
1.2. Potentiometer
1) When rotating the potentiometer, the cooking mode can not be selected.
1.3. Encoder
1) When rotating the encoder, the cooking time or the weight of food can not be entered.
1.1. Tact switch
1) When touching the buttons, a certain button produces no signal at all.
2) When touching the buttons, sometimes a button produces no signal.
1.2. Potentiometer
1) When rotating the potentiometer, the cooking mode can not be selected.
1.3. Encoder
1) When rotating the encoder, the cooking time or the weight of food can not be entered.
2. Control Panel
The following symptoms indicate a defective control unit. Before replacing the control unit, perform the Jog switch unit test (Procedure N)
to determine if control unit is faulty.
2.1. In connection with buttons
1) When touching the buttons, a certain group of buttons do not produce a signal.
2.1. In connection with buttons
1) When touching the buttons, a certain group of buttons do not produce a signal.
2) When touching the buttons, no buttons produce a signal.
2.2. In connection with indicators
1) At a certain digit, all or some segments do not light up.
2.2. In connection with indicators
1) At a certain digit, all or some segments do not light up.
2) At a certain digit, brightness is low.
3) Only one indicator does not light up.
4) The corresponding segments of all digits do not light up; or they continue to light up.
5) Wrong figure appears.
6) A certain group of indicators do not light up.
7) The figure of all digits flicker.
2.3. Other possible troubles caused by defective control unit.
1) Buzzer does not sound or continues to sound.
2.3. Other possible troubles caused by defective control unit.
1) Buzzer does not sound or continues to sound.
2) Clock does not operate properly.
3) Cooking is not possible.
4) Proper temperature measurement is not obtained.
4) Proper temperature measurement is not obtained.
[14] N: JOG SWITCH UNIT TEST
If the display fails to clear when the STOP button is depressed, first verify the cable is making good contact, verify that the stop switch
operates properly; that is the contacts are closed when the door is closed and open when the door is open. If the stop switch is good,
disconnect the cable that connects the Jog switch unit to the control unit and make sure the stop switch is closed (either close the
door or short the stop switch connector). Use the Jog switch unit matrix indicated on the control panel schematic and place a jumper
wire between the pins that correspond to the STOP button making momentary contact. If the control unit responds by clearing with a
beep the Jog switch unit is faulty and must be replaced. If the control unit does not respond, it is a faulty and must be replaced. If a
specific button does not respond, the above method may be used (after clearing the control unit) to determine if the control unit or Jog
switch unit is at fault.
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R-890SLM
a
7
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1S
A-
N
C
[15] O: RELAY TEST
CARRY OUT 3D CHECKS.
Remove the outer case and check voltage between Pin Nos. 5 and 7 of the 4 pin connector (E) on the control unit with an A.C.
Remove the outer case and check voltage between Pin Nos. 5 and 7 of the 4 pin connector (E) on the control unit with an A.C.
voltmeter. The meter should indicate 230-240 volts, if not check oven circuit.
Relay Test
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation, grill operation, convection operation or
Relay Test
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation, grill operation, convection operation or
combi operation.
DC. voltage indicated ............................Defective relay.
DC. voltage not indicated ......................Check diode which is connected to the relay coil. If diode is good, control unit is defective.
DC. voltage not indicated ......................Check diode which is connected to the relay coil. If diode is good, control unit is defective.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
APPROX. 18.0V D.C.
Oven lamp / Turntable motor
RY2
APPROX. 18.0V D.C.
High voltage transformer
RY3
APPROX. 24.0V D.C.
Grill (Top) heating element
RY4
APPROX. 24.0V D.C.
Bottom heating element
RY5
APPROX. 24.0V D.C.
Touch control transformer
RY6
APPROX. 24.0V D.C.
Fan motor
RY7
APPROX. 24.0V D.C.
Convection motor
CARRY OUT 4R CHECKS.
[16] P: PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN
To protect the electronic circuits, this model is provided with a fine foil pattern added to the input circuit on the PWB, this foil pattern
acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given below for repair.
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present between Pin Nos.
5 and 7 of the 4-pin connector (E).
Check supply voltage and oven power cord.
2
The rated AC voltage is present at primary side of low
voltage transformer.
Low voltage transformer or secondary circuit defective.
Check and replace the touch control transformer or the
control unit.
3
Pattern at “a” is broken.
Replace the control unit.
(CARRY OUT 3D CHECKS BEFORE REPAIR)
NOTE: *At the time of these repairs, make a visual inspection of the varistor for burning
damage and examine the transformer with tester for the presence of layer short
circuit (check primary coil resistance).
If any abnormal condition is detected, replace the control unit.
CARRY OUT 4R CHECKS.
8 - 5
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3-
7
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3-
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SW1
/
P
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A
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SW13
KITCHEN TIMER
/ CLOCK SET
/ CLOCK SET
SW14
L
L
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G
SW6
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B
N
O
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SW4
T
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A
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SW15
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SW10
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SW12
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SW11
SHORT CUTS
SW9
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SW7
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SW3
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SW5
S
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SW2
CARRY OUT 4R CHECKS.
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R-890SLM
9 - 1
CHAPTER 9. CONTROL PANEL ASSEMBLY
[1] OUTLINE OF CONTROL PANEL
The control section consists of the following units as shown in
the control panel circuit.
(1) Jog Switch Unit
(2) Control Unit
The principal functions of these units and signals communicated
(1) Jog Switch Unit
(2) Control Unit
The principal functions of these units and signals communicated
among them are explained below.
1. Jog Switch Unit
The jog switch unit is composed of a matrix, signals generated
in the LSI are sent to the jog switch unit from P42 – P45.
When a button is touched, a signal is completed through the jog
When a button is touched, a signal is completed through the jog
switch unit and passed back to the LSI through P00, P20, P21
and P22 to perform the function that was requested.
2. Control Unit
Control unit consists of LSI, power source circuit, synchronizing
signal circuit, reset circuit, buzzer circuit, indicator circuit,
encoder circuit, potentiometer circuit, temperature measurement
circuit and back light circuit.
1) LSI
1) LSI
This LSI controls the temperature measurement signal, tact
switch strobe signal, relay driving signal for oven function
and indicator signal.
2) Power Source Circuit
This circuit generates voltage necessary in the control unit.
Symbol
Voltage
Application
VC
-5.2V
LSI(IC1)
3) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock circuit.
It accompanies a very small error because it works on
commercial frequency.
4) Reset Circuit
A circuit to generate a signal which resets the LSI to the
initial state when power is supplied.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (tact switch touch sound and completion
sound).
6) Stop Switch
A switch to “tell” the LSI if the door is open or closed.
7) Relay Circuit
To drive the magnetron, top and bottom heating element,
convection motor, fan motor, turntable motor, touch control
transformer and light the oven lamp.
8) Encoder
The encoder converts the signal generated by LSI into the
pulse signal, and the pulse signal is returned to the LSI.
9) Potentiometer Circuit
The circuit makes setting of the cooking mode by variable
resistance.
10) Back Light Circuit
A circuit to drive the back light (Light emitting diodes LD1 -
LD10).
11) Indicator Circuit
This circuit consists 7-digits, 27-segments and 4-common
electrodes using a Liquid Crystal Display.
12) Temperature Measurement Circuit: (OVEN THERMISTOR)
The temperature in the oven cavity is sensed by the
thermistor. The variation of resistance according to sensed
temperature is detected by the temperature measurement
circuit and the result applied to LSI. The LSI uses this
information to control the relay and display units.
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