Sharp R-890SLM Service Manual ▷ View online
R-890SLM
CONTENTS
CHAPTER 1. BEFORE SERVICING
CHAPTER 2. WARNING TO SERVICE PERSONNEL
CHAPTER 3. PRODUCT SPECIFICATIONS
CHAPTER 4. APPEARANCE VIEW
CHAPTER 5. OPERATION SEQUENCE
CHAPTER 6. FUNCTION OF IMPORTANT
CHAPTER 2. WARNING TO SERVICE PERSONNEL
CHAPTER 3. PRODUCT SPECIFICATIONS
CHAPTER 4. APPEARANCE VIEW
CHAPTER 5. OPERATION SEQUENCE
CHAPTER 6. FUNCTION OF IMPORTANT
COMPONENTS
CHAPTER 7. TROUBLESHOOTING GUIDE
CHAPTER 8. TEST PROCEDURES
CHAPTER 7. TROUBLESHOOTING GUIDE
CHAPTER 8. TEST PROCEDURES
SERVICE MANUAL
S3905R890PKS
MICROWAVE OVEN WITH
GRILL AND CONVECTION
MODELS
R-890SLM
CHAPTER 9. CONTROL PANEL ASSEMBLY
CHAPTER 10. PRECAUTIONS FOR USING LEAD-FREE
CHAPTER 10. PRECAUTIONS FOR USING LEAD-FREE
SOLDER
CHAPTER 11. COMPONENT REPLACEMENT AND
CHAPTER 11. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
CHAPTER 12. MICROWAVE MEASUREMENT
CHAPTER 13. CIRCUIT DIAGRAMS
Parts List
CHAPTER 12. MICROWAVE MEASUREMENT
CHAPTER 13. CIRCUIT DIAGRAMS
Parts List
In interests of user-safety the oven should be restored to its
original condition and only parts identical to those specified
should be used.
original condition and only parts identical to those specified
should be used.
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CHAPTER 1. BEFORE SERVICING
CHAPTER 2. WARNING TO SERVICE PERSONNEL
CHAPTER 3. PRODUCT SPECIFICATIONS
[1] SPECIFICATION .........................................3-1
CHAPTER 2. WARNING TO SERVICE PERSONNEL
CHAPTER 3. PRODUCT SPECIFICATIONS
[1] SPECIFICATION .........................................3-1
CHAPTER 4. APPEARANCE VIEW
CHAPTER 5. OPERATION SEQUENCE
[1] OFF CONDITION ........................................5-1
[2] MICROWAVE COOKING CONDITION .......5-1
[3] GRILL COOKING CONDITION ...................5-2
[4] CONVECTION COOKING CONDITION .....5-2
[5] COMBI COOKING CONDITION ..................5-2
[6] ON/OFF TIME RATIO ..................................5-3
[7] AUTO POWER CONTROL OPERATION ....5-3
CHAPTER 5. OPERATION SEQUENCE
[1] OFF CONDITION ........................................5-1
[2] MICROWAVE COOKING CONDITION .......5-1
[3] GRILL COOKING CONDITION ...................5-2
[4] CONVECTION COOKING CONDITION .....5-2
[5] COMBI COOKING CONDITION ..................5-2
[6] ON/OFF TIME RATIO ..................................5-3
[7] AUTO POWER CONTROL OPERATION ....5-3
CHAPTER 6. FUNCTION OF IMPORTANT COM-
PONENTS
[1] DOOR OPEN MECHANISM ........................6-1
[2] SWITCH ......................................................6-1
[3] FUSE ...........................................................6-1
[4] TC TRANSFORMER ...................................6-1
[5] THERMAL CUT-OUT ...................................6-1
[6] ASYMMETRIC RECTIFIER .........................6-1
[7] NOISE FILTER ............................................6-2
[8] MOTOR .......................................................6-2
[9] HEATING ELEMENT ...................................6-2
[10] CONVECTION COOKING SYSTEM ...........6-2
[11] FIRE SENSING FEATURE ..........................6-2
[12] OPEN JUDGE BY THERMISTOR ...............6-2
[1] DOOR OPEN MECHANISM ........................6-1
[2] SWITCH ......................................................6-1
[3] FUSE ...........................................................6-1
[4] TC TRANSFORMER ...................................6-1
[5] THERMAL CUT-OUT ...................................6-1
[6] ASYMMETRIC RECTIFIER .........................6-1
[7] NOISE FILTER ............................................6-2
[8] MOTOR .......................................................6-2
[9] HEATING ELEMENT ...................................6-2
[10] CONVECTION COOKING SYSTEM ...........6-2
[11] FIRE SENSING FEATURE ..........................6-2
[12] OPEN JUDGE BY THERMISTOR ...............6-2
CHAPTER 7. TROUBLESHOOTING GUIDE
CHAPTER 8. TEST PROCEDURES
[1] A: MAGNETRON TEST ...............................8-1
[2] B: HIGH VOLTAGE TRANSFORMER
CHAPTER 8. TEST PROCEDURES
[1] A: MAGNETRON TEST ...............................8-1
[2] B: HIGH VOLTAGE TRANSFORMER
TEST ...........................................................8-1
[3] C: HIGH VOLTAGE RECTIFIER TEST .......8-2
[4] D: HIGH VOLTAGE CAPACITOR TEST ......8-2
[5] E: SWITCH TEST ........................................8-2
[6] F: THERMISTOR TEST ...............................8-2
[7] G: THERMAL CUT-OUT TEST ....................8-3
[8] H: MOTOR WINDING TEST. .......................8-3
[9] I: NOISE FILTER TEST ...............................8-3
[10] J: BLOWN FUSE (F1) 20A ..........................8-3
[11] K: BLOWN FUSE F8A .................................8-3
[12] L: GRILL HEATING ELEMENTS (TOP)
[4] D: HIGH VOLTAGE CAPACITOR TEST ......8-2
[5] E: SWITCH TEST ........................................8-2
[6] F: THERMISTOR TEST ...............................8-2
[7] G: THERMAL CUT-OUT TEST ....................8-3
[8] H: MOTOR WINDING TEST. .......................8-3
[9] I: NOISE FILTER TEST ...............................8-3
[10] J: BLOWN FUSE (F1) 20A ..........................8-3
[11] K: BLOWN FUSE F8A .................................8-3
[12] L: GRILL HEATING ELEMENTS (TOP)
AND BOTTOM HEATING ELEMENT
TEST ...........................................................8-4
[13] M: CONTROL PANEL ASSEMBLY TEST ....8-4
[14] N: JOG SWITCH UNIT TEST ......................8-4
[14] N: JOG SWITCH UNIT TEST ......................8-4
CONTENTS
[15] O: RELAY TEST ..........................................8-5
[16] P: PROCEDURES TO BE TAKEN
[16] P: PROCEDURES TO BE TAKEN
WHEN THE FOIL PATTERN ON THE
PRINTED WIRING BOARD (PWB) IS
OPEN ..........................................................8-5
CHAPTER 9. CONTROL PANEL ASSEMBLY
[1] OUTLINE OF CONTROL PANEL ................9-1
[2] SERVICING FOR CONTROL PANEL .........9-2
[1] OUTLINE OF CONTROL PANEL ................9-1
[2] SERVICING FOR CONTROL PANEL .........9-2
CHAPTER 10. PRECAUTIONS FOR USING LEAD-
FREE SOLDER
CHAPTER 11. COMPONENT REPLACEMENT AND
CHAPTER 11. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
[1] BEFORE OPERATING ................................11-1
[2] OUTER CASE CABINET REMOVAL ..........11-1
[3] HIGH VOLTAGE COMPONENTS
[1] BEFORE OPERATING ................................11-1
[2] OUTER CASE CABINET REMOVAL ..........11-1
[3] HIGH VOLTAGE COMPONENTS
REMOVAL ...................................................11-2
[4] HIGH VOLTAGE TRANSFORMER
REMOVAL ...................................................11-2
[5] MAGNETRON REMOVAL ...........................11-2
[6] FAN MOTOR REPLACEMENT ...................11-2
[7] TURNTABLE MOTOR REPLACEMENT .....11-3
[8] CONVECTION FAN MOTOR REMOVAL ....11-3
[9] POSITIVE LOCK CONNECTOR
[6] FAN MOTOR REPLACEMENT ...................11-2
[7] TURNTABLE MOTOR REPLACEMENT .....11-3
[8] CONVECTION FAN MOTOR REMOVAL ....11-3
[9] POSITIVE LOCK CONNECTOR
REMOVAL ...................................................11-4
[10] OVEN LAMP REMOVAL .............................11-4
[11] POWER SUPPLY CORD REPLACE-
[11] POWER SUPPLY CORD REPLACE-
MENT ..........................................................11-4
[12] TOP HEATING ELEMENTS REMOVAL ......11-4
[13] BOTTOM HEATING ELEMENTS
[13] BOTTOM HEATING ELEMENTS
REMOVAL ...................................................11-5
[14] CONTROL PANEL ASSEMBLY REMOVAL ....11-5
[15] MONITORED LATCH SWITCH, MONITOR
[15] MONITORED LATCH SWITCH, MONITOR
SWITCH AND STOP SWITCH REMOVAL .....11-5
[16] MONITORED LATCH SWITCH, STOP SWITCH
AND MONITOR SWITCH ADJUSTMENT ......11-5
[17] DOOR REPLACEMENT ..............................11-6
CHAPTER 12. MICROWAVE MEASUREMENT
CHAPTER 13. CIRCUIT DIAGRAMS
[1] Oven Schematic ..........................................13-1
[2] Pictorial Diagram (Figure S-1) .....................13-6
[3] Control Unit Circuit ......................................13-7
[4] Printed Wiring Board of Control Unit ...........13-8
[5] Printed Wiring Board of Power Unit .............13-9
[6] Printed Wiring Board of Switch Unit ............13-10
CHAPTER 13. CIRCUIT DIAGRAMS
[1] Oven Schematic ..........................................13-1
[2] Pictorial Diagram (Figure S-1) .....................13-6
[3] Control Unit Circuit ......................................13-7
[4] Printed Wiring Board of Control Unit ...........13-8
[5] Printed Wiring Board of Power Unit .............13-9
[6] Printed Wiring Board of Switch Unit ............13-10
Parts List
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R-890SLM
CHAPTER 1. BEFORE SERVICING
[1] GENERAL IMPORTANT INFORMATION
This Manual has been prepared to provide Sharp Corp. Service engineers with Operation and Service Information.
It is recommended that service engineers carefully study the entire text of this manual, so they will be qualified to render satisfactory
It is recommended that service engineers carefully study the entire text of this manual, so they will be qualified to render satisfactory
customer service.
WARNING: THIS APPLIANCE MUST BE EARTHED
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW ------------------------------- EARTH
BLUE -------------------------------------------------- NEUTRAL
BROWN -------------------------------------------------------LIVE
BLUE -------------------------------------------------- NEUTRAL
BROWN -------------------------------------------------------LIVE
[2] WARNING MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave
generating devices if it is improperly used or connected. All input and output microwave connections, waveguides, flanges
and gaskets must be secured. Never operate the device without a microwave energy absorbing load attached.
Never look into an open waveguide or antenna while the device is energized.
Never look into an open waveguide or antenna while the device is energized.
[3] WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service engineers.
All the parts marked "S" on parts list are used at voltage more than 250V.
Removal of the outer wrap gives access to potential above 250V.
All the parts marked "*" on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service engineers.
All the parts marked "S" on parts list are used at voltage more than 250V.
Removal of the outer wrap gives access to potential above 250V.
All the parts marked "*" on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
Never operate the Grill and/ or Convection heater with the oven outer cabinet removed. (Because air flow is elimi-
Never operate the Grill and/ or Convection heater with the oven outer cabinet removed. (Because air flow is elimi-
nated, and the excess heat generated on adjacent components).
It can cause permanent damage or a fire.
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R-890SLM
CHAPTER 2. WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with any part of the high voltage circuit
will result in electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage rectifier assembly, High voltage fuse,
High voltage harness.
REMEMBER TO CHECK 4R
1) Reconnect all leads removed from components during testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power level to HIGH (100%). And set the microwave
timer for two (2) minutes. When the two minutes has elapsed
(timer at zero) carefully check that the water is now hot. If the
water remains cold, carry out 3D checks and re-examine the
connections to the component being tested.
When all service work is completed and the oven is fully assembled, the microwave power output should be checked and microwave
leakage test should be carried out.
2 - 1
REMEMBER TO CHECK 3D
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge the high voltage capacitor.
2) Door opened, and wedged open.
3) Discharge the high voltage capacitor.
WARNING: AGAINST THE CHARGE OF THE HIGH
VOLTAGE CAPACITOR
The high-voltage capacitor remains charged
about 60 seconds after the oven has been
switched off. Wait for 60 seconds and then
short-circuit the connection of the high voltag
capacitor (that is, of the connecting lead of
the high-voltage rectifier) against the chassis
with the use of an insulated screwdriver.
Sharp recommend that wherever possible fault-finding is
carried out with the supply disconnected. It may, in some
cases, be necessary to connect the supply after the outer
case has been removed, in this event carry out 3D checks
and then disconnect the leads to the primary of the power
transformer. Ensure that these leads remain isolated from
other components and the oven chassis. (Use insulation tape
if necessary.) When the testing is completed, carry out 3D
checks and reconnect the leads to the primary of the power
transformer.
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