Sharp AY-XP13CR (serv.man15) Service Manual ▷ View online
25
AY-XP08CR
AY-XP10CR
AY-XP13CR
AY-XP10CR
AY-XP13CR
2-3 Overcurrent protection
(1) AC overcurrent detection
(1) AC overcurrent detection
To protect against overcurrent due to sudden changes in load, the compressor is stopped if the set value AC :
12.5A is exceeded in the AC section. In this case, the outdoor fan does not stop, and 170 seconds after operation
is stopped, another try will be made. Three retries are allowed. On the fourth retry, a complete stop request signal
is sent to the indoor unit, and the outdoor unit will remain stopped until reset is performed. At this time, the 3-
minutes delay for control of the outdoor unit will not function; therefore, do not cancel by removing the plug and
cutting the power.
12.5A is exceeded in the AC section. In this case, the outdoor fan does not stop, and 170 seconds after operation
is stopped, another try will be made. Three retries are allowed. On the fourth retry, a complete stop request signal
is sent to the indoor unit, and the outdoor unit will remain stopped until reset is performed. At this time, the 3-
minutes delay for control of the outdoor unit will not function; therefore, do not cancel by removing the plug and
cutting the power.
(2) DC overcurrent detection
To protect against overcurrent due to sudden changes in load, the compressor is stopped if the set value DC : 23A)
is exceeded in the DC section. In this case, the outdoor fan does not stop, and 170 seconds after operation is
stopped, another try will be made. Seven retries are allowed. On the eight retry, a complete stop request signal is
sent to the indoor unit, and the outdoor unit will remain stopped until reset is performed. At this time, the 3-minutes
delay for control of the outdoor unit will not function; therefore, do not cancel by removing the plug and cutting the
power.
is exceeded in the DC section. In this case, the outdoor fan does not stop, and 170 seconds after operation is
stopped, another try will be made. Seven retries are allowed. On the eight retry, a complete stop request signal is
sent to the indoor unit, and the outdoor unit will remain stopped until reset is performed. At this time, the 3-minutes
delay for control of the outdoor unit will not function; therefore, do not cancel by removing the plug and cutting the
power.
2-4 Compressor protector control
If the temperature of the compressor chamber exceeds 114°C, the compressor is stopped. In this case, the outdoor
fan does not stop, and when the compressor chamber temperature decreases to 100°C three minutes after
operation is stopped, another try will be made. Three retries are allowed. On the fourth retry, a complete stop
request signal is sent to the indoor unit, and the outdoor unit will remain stopped until reset is performed. At this
time, the 3-minute delay for control of the outdoor unit will not function; therefore, do not cancel by removing the
plug and cutting the power.
fan does not stop, and when the compressor chamber temperature decreases to 100°C three minutes after
operation is stopped, another try will be made. Three retries are allowed. On the fourth retry, a complete stop
request signal is sent to the indoor unit, and the outdoor unit will remain stopped until reset is performed. At this
time, the 3-minute delay for control of the outdoor unit will not function; therefore, do not cancel by removing the
plug and cutting the power.
2-5 Power transistor module protector
If the temperature of the heat-sink exceeds 90 °C, the compressor is stopped.
In this case, the outdoor fan does not stop, and when the temperature of the heat-sink decreases to 80 °C 170
seconds after operation is stopped, another try will be made.
Three retries are allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the
outdoor unit will remain stopped until reset is performed. At this time, the 3-minutes delay for control of the outdoor
unit will not function; therefore, do not cancel by removing the plug and cutting the power.
Also if the temperature of the heat-sink exceeds 100˚C, a complete stop request signal is sent to the inddor unit,
and the outdoor unit will remain stopped until reset is performed. At this time, the 3-minutes delay for control of the
outdoor unit will not function ; therefore, do not cancel by removing the plug and cutting the power.
In this case, the outdoor fan does not stop, and when the temperature of the heat-sink decreases to 80 °C 170
seconds after operation is stopped, another try will be made.
Three retries are allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the
outdoor unit will remain stopped until reset is performed. At this time, the 3-minutes delay for control of the outdoor
unit will not function; therefore, do not cancel by removing the plug and cutting the power.
Also if the temperature of the heat-sink exceeds 100˚C, a complete stop request signal is sent to the inddor unit,
and the outdoor unit will remain stopped until reset is performed. At this time, the 3-minutes delay for control of the
outdoor unit will not function ; therefore, do not cancel by removing the plug and cutting the power.
2-6 Power factor module
If a voltage error (over 420V) is detected at power factor module output voltage, 170seconds the compressor is
stopped.
In this case, the outdoor fan does not stop, and 170 seconds after operation is stopped, another try will be made.
Three retries are allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the
outdoor unit will remain stopped until reset is performed. At this time, the 3-minute delay for control of the outdoor
unit will not function; therefore, do not cancel by removing the plug and cutting the power.
stopped.
In this case, the outdoor fan does not stop, and 170 seconds after operation is stopped, another try will be made.
Three retries are allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the
outdoor unit will remain stopped until reset is performed. At this time, the 3-minute delay for control of the outdoor
unit will not function; therefore, do not cancel by removing the plug and cutting the power.
2-7 Serial signals
(1) Serial signals consist of all 96-bit signals.
(2) If the outdoor unit does not receive a serial signal, it will stop approximately 30 seconds later. Note that this is true
(1) Serial signals consist of all 96-bit signals.
(2) If the outdoor unit does not receive a serial signal, it will stop approximately 30 seconds later. Note that this is true
only of normal operation; in test mode, it does not stop and operation takes place based on the test mode
commands.
commands.
2-8 Rotation abnormal detection of compressor rotation
If the position detection cannot be performed during feedback operation of compressor operation, operation of the
compressor stopped.
In this case, the outdoor fan does not stop, and 170 seconds after operation is stopped, another try will be made.
Seventh retries are allowed. On the eight retry, a complete stop request signal is sent to the inddor unit, and the
outdoor unit will remain stopped until reset is performed. At this time, the 3-minutes delay for control of the outdoor
unit will not function ; therefore, do not cancel by removing the plug and cutting the power.
compressor stopped.
In this case, the outdoor fan does not stop, and 170 seconds after operation is stopped, another try will be made.
Seventh retries are allowed. On the eight retry, a complete stop request signal is sent to the inddor unit, and the
outdoor unit will remain stopped until reset is performed. At this time, the 3-minutes delay for control of the outdoor
unit will not function ; therefore, do not cancel by removing the plug and cutting the power.
26
AY-XP08CR
AY-XP10CR
AY-XP13CR
AY-XP10CR
AY-XP13CR
FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES
Function
NO
Description
Detection
time
Restart
condition
Restart
times
Indoor Outdoor
Operation
Self diagnostic
display
1
2
3
4
5
6
7
Indoor fan
lock
lock
Indoor fan
rpm error
rpm error
Indoor
freezing
guard
freezing
guard
Indoor
overheating
control
overheating
control
DC
overcurrent
overcurrent
AC
overcurrent
overcurrent
Compressor
overheating
control
overheating
control
Compressor
high
temperature
error
high
temperature
error
Stops operation if no rotation pulse signal
is input from the indoor fan motor for one
minute.
is input from the indoor fan motor for one
minute.
Stops operation if the rotation pulse signal
from the indoor fan indicates low rpm
(approximately 300 rpm or less).
from the indoor fan indicates low rpm
(approximately 300 rpm or less).
Lowers the operating frequency if the
temperature of the indoor heat exchanger
goes below 5
temperature of the indoor heat exchanger
goes below 5
°C during cooling. Stops the
compressor if the temperature stays below
0
0
°C for 4 minutes.
Lowers the operating frequency if the
temperature of the indoor heat exchanger
rises above the overheating temperature
during heating. Stops the compressor if the
temperature stays above the overheating
temperature for 1 minute at minimum
frequency or less.
Set values for overheating temperature
temperature of the indoor heat exchanger
rises above the overheating temperature
during heating. Stops the compressor if the
temperature stays above the overheating
temperature for 1 minute at minimum
frequency or less.
Set values for overheating temperature
During normal operation: 45
°C to 54°C
During full power operation: 47
°C to
58
°C
Stops the compressor if a current of
approximately 23A or more flows in the
power transistor module.
approximately 23A or more flows in the
power transistor module.
Lowers the operating frequency if the
compressor AC current exceeds
set value( ).Show "2-2(1)AC peak
control"
Stops the compressor if the current
exceeds at 40Hz or less set value( ).
compressor AC current exceeds
set value( ).Show "2-2(1)AC peak
control"
Stops the compressor if the current
exceeds at 40Hz or less set value( ).
Lowers the operating frequency if the
temperature of the compressor chamber
thermistor (TH1) rises above 105
temperature of the compressor chamber
thermistor (TH1) rises above 105
°C.
Stops the compressor if the thermistor
stays above 105
stays above 105
°C for 1 minutes at
minimum frequency or less.
Stops the compressor if the compressor
chamber thermistor is above 114
chamber thermistor is above 114
°C.
(Or when TH1 shorts)
When indoor
fan is rotation
fan is rotation
During cooling
and dry
and dry
During heating
During
compressor
operation
compressor
operation
During
compressor
operation
compressor
operation
During
compressor
operation
compressor
operation
During
operation
operation
Operation OFF
Automatically
restarts when the
exchange
temperature rises
above the freezing
prevention
temperature (above
2
restarts when the
exchange
temperature rises
above the freezing
prevention
temperature (above
2
°C)
Automatically
restarts when the
exchange
temperature goes
below the
overheating
temperature.
restarts when the
exchange
temperature goes
below the
overheating
temperature.
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
Automatically
restarts when
thermistor (TH1)
temperature falls
below 100
restarts when
thermistor (TH1)
temperature falls
below 100
°C
(approximately 30
after minutes)
after minutes)
No limit
No limit
No limit
8times
4 times
No limit
4 times
Yes
No
No
Yes
Yes
No
Yes
No
No
No
Yes
Yes
No
Yes
( )
M o d e l
S e t
v a l u e
C o o l
H e a t
6 . 2 A
6 . 7 A
5 . 3 A
5 . 4 A
7 . 9 A
1 0 . 5 A
A E - X 0 8 C R
A E - X 1 0 C R
A E - X 1 3 C R
27
AY-XP08CR
AY-XP10CR
AY-XP13CR
AY-XP10CR
AY-XP13CR
Function
NO
Description
Detection
time
Restart
condition
Restart
times
Indoor Outdoor
Operation
Self diagnostic
display
8
9
10
11
12
13
14
15
16
Outdoor heat
exchanger
overheating
control
exchanger
overheating
control
Outdoor
thermistor
short
thermistor
short
Outdoor
thermistor
open
thermistor
open
AC abnormal
current error
current error
Serial signal
error
error
Power factor
module
(Active filter)
error
module
(Active filter)
error
Rotation error
of the
compressor
of the
compressor
Open circuit
of the power
module (IPM)
heat-sink
thermistor
of the power
module (IPM)
heat-sink
thermistor
Overheat of
the power
module (IPM)
or short
circuit of the
power
module (IPM)
heat-sink
thermistor
the power
module (IPM)
or short
circuit of the
power
module (IPM)
heat-sink
thermistor
Lowers the operating frequency if the
temperature of the outdoor heat exchanger
rises above 55
temperature of the outdoor heat exchanger
rises above 55
°C during cooling. Stops the
compressor if the temperature stays above
55
55
°C for 1 minute at minumum frequency.
Stops the compressor if an outdoor
thermistor (excluding TH1) shorts.
thermistor (excluding TH1) shorts.
Stops the compressor if the circuit of an
outdoor thermistor breaks.
outdoor thermistor breaks.
Stops the compressor if if the operating
frequency is above 50 Hz and the
compressor current is below 1.0 A.
frequency is above 50 Hz and the
compressor current is below 1.0 A.
Turns the compressor relay off if the indoor
unit does not receive a serial signal from
the outdoor unit for 8 minutes.
unit does not receive a serial signal from
the outdoor unit for 8 minutes.
Stops the compressor if the outdoor unit
does not receive a serial signal from the
indoor unit for 30 seconds.
does not receive a serial signal from the
indoor unit for 30 seconds.
When an power factor module error input
is detected.
is detected.
When abnormalities occur to a position
detected signal.
detected signal.
Stops the compressor if the circuit of the
heat-sink thermistor.
heat-sink thermistor.
Stops the compressor if the temperature of
the power module is (IPM) is exceeds
90˚C. Also stops the compressor if the
heat-sink thermistor shorts.
the power module is (IPM) is exceeds
90˚C. Also stops the compressor if the
heat-sink thermistor shorts.
During
compressor
operation
compressor
operation
When
compressor is
activated
compressor is
activated
When
compressor is
activated
compressor is
activated
During
compressor
operation
compressor
operation
During
operation
operation
During
operation
operation
During
compressor
operation
compressor
operation
Under feedback
operation of
compressor
operation
operation of
compressor
operation
When
compressor is
activated
compressor is
activated
During
compressor
operation
compressor
operation
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
Automatically
restarts less than 8
minutes after
operation stops
restarts less than 8
minutes after
operation stops
Restarts after
reception of serial
signal
reception of serial
signal
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
Automatically restart
after safety time
(170 seconds)
after safety time
(170 seconds)
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
Automatically
restarts after safety
time (170 seconds)
restarts after safety
time (170 seconds)
No limit
4 times
4 times
4 times
No limit
No limit
4 times
8 times
4 times
4 times
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
28
AY-XP08CR
AY-XP10CR
AY-XP13CR
AY-XP10CR
AY-XP13CR
BREAK DOWN DIAGNOSIS PROCEDURE
Self-diagnostic procedure using display mode. If the timer lamp blinks during operation, the problem can be diagnosed using th
e following table.
: Blinks at 2-second intervals
: OFF
: ON
: Blinks 3 times at 0.2-second intervals
Indoor and outdoor unit
completely stopped
Display by indoor unit operation lamp
Displayed in a pattern which comes on at the same
time as the timer lamp
4 seconds off
What to check, procedure
Display by
outdoor
unit lamp
LED 1
Diagnosis
Solution
Condition
of indoor
and
outdoor
unit
Normal
Once
Twice
3 times
4 times
5 times
6 times
7 times
Compressor lock error
DC overcurrent error
AC overcurrent error
Normal
Does compressor active ? Does it go off immediately after active ?
1. Check the circuit in the power transistor module.
2. Is the outdoor fan revolving ?
1. Is the discharge outlet of the outdoor unit clogged ?
1. Measure the resistance of thermistor TH2 on the outdoor unit
(see Figure 2).
1. Replace power transistor
module
1. Clear the discharge outlet.
11 times
Power factor module error
In cases when power supply voltage waveshape distortion is large, it can be improved by increasing the capacitance of capacitor
C8.
C8 : RC-AZA046JBE0
(1500
µ
F 420V
) Ca
p
acitor clam
p
: LBNDKA099JBWZ
1. Check wiring of power factor module.
1. Replace the power factor module.
2. Replace C8. ( )
Overheat of the comp-
ressor error
(protector operating) or
outdoor compressor
thermistor TH1 short
1. Replace the outdoor control board
assembly
(Current transformer wire break.)
1. Reattach.
2. Replace the outdoor thermistor
assembly.
1. Replace the outdoor thermistor
assembly.
1. Clear the discharge outlet.
2.
Assure power supply voltage.
3. Refill to rated amount.
4. Replace the outdoor ther-mistor
assembly.
5. Replace the indoor control
board
assembly or only TH2.
1. Apply an external shock to the
compressor.
2. Replace the compressor.
1. Can voltage be detected at the current transformer on the outdoor
unit control board?
1. Are the connectors of the outdoor unit thermistors well attached ?
2. Measure the resistance of thermistors TH1 and TH2 on the
outdoor unit (see Figure 2).
1. Is the discharge outlet of the outdoor unit clogged ?
2. Is the power supply voltage at least 198 V at full power operation ?
3. Check for refrigerant leaks at the tubing connections.
4. Measure the resistance of compressor thermistor TH1 on the
outdoor unit (see Figure 2).
5. Measure the resistance of heat exchanger pipe thermistor TH2 on
the indoor unit (see Figure 1).
AC abnormal current
error
Open circuit of the
thermistor error
Short circuit of the
thermistor error
Overheat of the power
module or short circuit
of the heatsink
thermistor.
1. Measure the resistance of heatsink thermistor TH6 on the heatsink
in outdoor unit.
2. Check rotation of the fan motor in outdoor unit.
3. Is the power supply voltage at least 198V at full power operation ?
1. Reattach.
2. Reattach CN101 and CN102,
otherwise replace power transistor
module assembly or outdoor control
board assembly.
9 times
14 times
13 times
Rotation errot of the
compressor
1. Has not if escaped from the compressor CN6 ?
2. Is the power supplied of 15V and 6V supplied to the IPM PWB.
1. Replace the heatsink thermistor.
Open circuit of the
heatsink thermistor.
1. Are the connectors of the heatsink thermistor in outdoor unit well
attached ?
2. Measure the resistance of thermistor TH6 on the heatsink.
(See Figure 3).
1. Reattach.
2. Replace the heatsink thermistor.
2.Reattach CN3, otherwise replace
the fan motor of outdoor unit.
3. Assure power supply voltage.
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