DOWNLOAD Sharp AE-XM24CR (serv.man17) Service Manual ↓ Size: 7.74 MB | Pages: 88 in PDF or view online for FREE

Model
AE-XM24CR (serv.man17)
Pages
88
Size
7.74 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
ae-xm24cr-sm17.pdf
Date

Sharp AE-XM24CR (serv.man17) Service Manual ▷ View online

65
AY-XM7/9/12CR
AY-XPM7/9/12CR
AE-XM18/24CR
[Cautionary points for assembling the fan]
a. When inserting the motor shaft into the metal fan
boss, take care to prevent injuring the inner surface of
the metal fan boss.
b. Before fastening the motor shaft and fan, insert the
motor shaft into the metal fan boss until it stops.
How to remove the display cover
1. Push the center of display cover from the back.
2. Slide the display cover to the right.
How to assemble the display cover
2. After the left half is inseted completely, press the
display cover and snap in the 2 or 3 hooks on the
right.
How to remove the control board
1. Remove the photo detector unit.
(Press and spread the upper hook, and the photo
detector unit will be ready for removal.)
2. Remove the screw fixing the terminal board.
Fan motor
Motor shaft
Fan boss
Cross flow fan
1
2
3. Remove 2 screws fixing the board (transformer).
1. Slide the left end of the display cover through 2 or 3
hooks on the front panel along the guide from the
center of the front panel.
2 hooks ..... AY-XPM7CR/9CR/12CR
3 hooks ..... AY-XM7CR/9CR/12CR
4. Remove 5 connectors. And cut off a fixing band.
< AY-XPM7CR/9CR/12CR only >
CN8
CN10
CN6
CN9
CN7
66
AY-XM7/9/12CR
AY-XPM7/9/12CR
AE-XM18/24CR
DUST  SENSOR
GAS  SENSOR
THERMISTOR
CN101 and CN102
5. Remove 2 connectors.
< AY-XPM7CR/9CR/12CR only >
6. Pull the board.
Drain pan and related
1. Remove 3 screws fixing motors.
2. Turn the cap area of the drain hose counterclockwise,
and remove it from the drain pan.
During installation, turn the drain hose to the state of
the “engagement position”.
After reinstallation, verify that it is securely fastened.
How to remove the horizontal louver
Slightly pull down the hinge area, deflect the louver, and
unhook it from the hinge. Remove the shaft from each of
the left and right sides.
Drain pan
Drain Hose
Groove
Projection
To disconned
To reconnect
< AY-XPM7CR/9CR/12CR only >
How to remove the HI VOLTAGE UNIT.
1. Remove  the HIGH VOLTAGE UNIT.
(Press and spread the hook, and HI VOLTAGE will be
ready for removal.)
< AY-XPM7CR/9CR/12CR only >
How to remove the DUST SENSOR, the THERMISTOR
and  the GAS SENSOR.
Remove the DUST SENSOR, the THERMISTOR, and the
GAS SENSOR.
(Press and spread the hook,and GAS SENSOR  will be
ready for removal)
< AY-XPM7CR/9CR/12CR only >
How to remove the display board unit 2.
display  board  unit2
1
2
The display board unit 2 is pushed in the direction of arrow
   1   .
And it is made to slide in the direction of arrow   2   , and
remove.
67
AY-XM7/9/12CR
AY-XPM7/9/12CR
AE-XM18/24CR
DISASSEMBLING PROCEDURE FOR OUTDOOR UNIT
CAUTION: DISCONNECT THE UNIT FROM POWER SUPPLY BEFORE ANY SERVICING.
(The illustrations are for AE-XM24CR. Construction of AE-XM18CR may differ slightly from the illustration.)
2. Unscrew the 6 screws fixing the side cover R then
remove it
3. Unscrew the 7 screws fixing the cabinet then remove
it.
3 screws are at the left.
2 screws are at the right.
1 screw is at the front.
1 screw is at the rear.
4. Unscrew the 3 screws fixing the control box angle
then remove it.
CAUTION: DISCHARGE ELECTROLYTIC
CAPACITOR BEFORE TOUCHING THIS
CAPACITOR OR OTHER COMPONENTS
OR WIRINGS.
 5. Cut the 3 wire fixing bands.
6. Disconnect the 8 (AE-XM24CR) or 7 (AE-XM18CR)
connectors.
Expansion valve (CN12A,CN12B,CN12C) : 3pcs.
(AE-XM24CR)
Expansion valve (CN12A,CN12B) : 2pcs.
(AE-XM18CR)
Termistor (CN8A,CN8B) : 2pcs.
Fan motor (CN3) : 1pc.
Reverse valve coil (CN4) : 1pc
Display board unit (CN11) : 1pc
Note : Caution to connectors position especially the
expansion valves, when reinstalling
7. Remove the compressor cover B.
Disconnect 5 terminals.
Coil for PFC1 (L1) : 2pcs (White)
Compressor : 3pcs (Red, White and Orange)
Note : Caution to connectors position especially the
compressor, when reinstalling.
1. Unscrew the 3 screws fixing the control box cover
then remove it.
68
AY-XM7/9/12CR
AY-XPM7/9/12CR
AE-XM18/24CR
8. Unscrew the 13 screws fixing the rear cabinet then
remove it.
1 screw is at the left.
5 screws are at the right.
7 screw is at the rear.
12 .Unscrew the 3 screws fixing the coil for PFC then
remove it
Note : When the coil re-install, silicone grease must
be paste to the back face of the coil.
9. Unfasten the nut fixing the propeller fan then remove
it. Unscrew the 5 screws fixing the control box then
remove it.
1 screw is at the right.
4 screws are at the front.
Note : How to disassemble of control box assembly
is shown in step 15 – 23.
10. Unscrew the 2 screws fixing the fan motor angle
assembly then remove it with lifting up as unhook
the hook on the base pan.
Unscrew the 3 screws fixing the fan bulkhead
assembly then remove.
11. Unscrew the 4 screws fixing the fan motor then
remove it.
13. Remove the 3 strings on the compressor cover A
then remove it
14. Remove the 6 thermistors (A3AEXM24CR) or 5
thermistors (AE-XM18CR) on copper tube.
Note : Caution to position when re-installing.
Refer to page 74
(Mounting position of thermistors and expansion valves)
TH7 (BROWN) : (AE-XM24CR)
TH6 (WHITE) : (AE-XM18CR)
TH6 (WHITE) : (AE-XM24CR)
TH5 (BLUE) : (AE-XM18CR)
TH5 (BLUE) : (AE-XM24CR 
only)
TH3 (GREEN)
TH4 (BLACK)
TH2 (ORANGE)
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