DOWNLOAD Panasonic PT-DZ21K2 / PT-DS20K2 / PT-DW17K2 / PT-DZ16K2 (serv.man2) Service Manual ↓ Size: 74.49 MB | Pages: 109 in PDF or view online for FREE

Model
PT-DZ21K2 PT-DS20K2 PT-DW17K2 PT-DZ16K2 (serv.man2)
Pages
109
Size
74.49 MB
Type
PDF
Document
Service Manual
Brand
Device
Projector / 3-CHIP DLP BASED PROJECTOR
File
pt-dz21k2-pt-ds20k2-pt-dw17k2-pt-dz16k2-sm2.pdf
Date

Panasonic PT-DZ21K2 / PT-DS20K2 / PT-DW17K2 / PT-DZ16K2 (serv.man2) Service Manual ▷ View online

SECTION 1  SERVICE  INFORMATION
<DZ21K2/DS20K2/DW17K2/DZ16K2>
3. Pull out the air filter unit.
・ Pull out the air filter unit frame from the tabs of the projector body while slightly pressing around the center of
the frame at the front side (with the lens) inward as described with the arrow, and pull out the frame at the
opposite side from the tabs to remove the air filter unit.
・ After pulling out the air filter unit, remove large foreign objects and dust from the air filter unit compartment and
the air intake port of the projector body if there are any.
・ Take care not to touch the radiator fin when removing dirt or dust.
4. The air filter unit is washed and dried.
1) Soak the air filter unit in cold or warm water and then lightly rinse it.
・ Do not use cleaning tools such as brushes.
2) Rinse the air filter unit two to three times using fresh water each time.
3) Let the air filter unit naturally dry off in a well-ventilated place where
there is little dust and is not exposed to direct sunlight.
・ Please thoroughly dry before attaching to the projector.
・ Do not dry using drying devices such as dryers.
5. After the air filter is dried, attach the air filter unit and filter cover to the projector.
・ The air filter unit has no difference between top and bottom, but is two-sided.
Match the protrusion position of the air filter unit with the grooves on the projector body.
・ Hook the air filter unit frame at the air exhaust port side to the two tabs of the back side of the projector’s air filter unit.
・ Confirm that the tabs of the air filter unit compartment of the projector body are hooked to the air filter unit frame.
[Note]
・ If you use the projector without attaching the air filter unit, the filter indicator <FILTER> blinks in red and
the message appears on the projected image for approximately 30 seconds.
Groove on the projector body
Protrusion of the air filter unit
Tabs on the projector body
Air filter unit
Tabs on the projector body
Tabs on the projector body
Air filter unit compartment and the 
projector’s air intake port
Protrusion of the air filter unit
Groove on the projector body
Tabs on the projector body
INF - 20
SECTION 1  SERVICE  INFORMATION
<DZ21K2/DS20K2/DW17K2/DZ16K2>
5. Troubleshooting
  5. 1. Lamp/temperature/filter indicators
f If a problem should occur inside the projector, the lamp indicators <LAMP1>/<LAMP2>/<LAMP3>/<LAMP4>, 
the temperature indicator <TEMP>, and the filter indicator <FILTER> will inform you by lighting or blinking. 
Temperature indicator <TEMP>
Indicator status
Lighting in red
Blinking in red
(2 times)
Blinking in red
(3 times)
Status
Warm-up status
Internal temperature is high 
(warning).
Internal temperature is high 
(standby status).
The cooling fan has 
stopped.
Cause
 
f Did you turn on the power 
when the temperature 
was low (around 0 °C 
(32 °F))?
 
f Is the air intake/exhaust port blocked?
 
f Is the room temperature high?
 
f
TER> lit?
Solution
 
f Wait approximately 5 
minutes (PT-DZ16K2: 
up to 20 minutes) in the 
current status.
 
f Install the projector in a 
location with the operating 
environment temperature 
between 0 °C (32 °F) and 
45 °C (113 °F)
*1
.
 
f Remove any objects that are blocking the air intake/
exhaust port.
 
f Install the projector in a location with the operating 
environment temperature between 0 °C (32 °F) and 
45 °C (113 °F)
*1
, and ambient humidity between 20 % 
and 80 % (no condensation).
 
f Do not use the projector at high altitudes of 2 700 m 
(8 858') or higher above sea level.
 
f
 
f Repair
*1  When using the projector at high altitudes (between 1 400 m (4 593') and 2 700 m (8 858') above sea level), the operating environment temperature 
should be between 0 °C (32 °F) and 40 °C (104 °F).
 °C (32 °F) and 35 °C (95 °F). However, it cannot be 
used at high altitudes.
If you use the Replacement lamp unit (for portrait mode), the operating environment temperature should be between 0 °C (32 °F) and 40 °C 
(104 °F) when using it at elevations lower than 1 400 m (4 593') above sea level, and should be between 0 °C (32 °F) and 35 °C (95 °F) when 
using it at high altitudes (between 1 400 m (4 593') and 2 700 m (8 858') above sea level). If you use the Replacement lamp unit (for portrait mode) 
 °C (32 °F) and 30 °C (86 °F). (Only for PT-DZ21K2, 
PT-DS20K2, PT-DW17K2)
Note
 
f If the temperature indicator <TEMP> is still lit or blinking after taking the measures, ask your dealer for repair.
Filter indicator <FILTER>
Indicator status
Lighting in red
Blinking in red
Status
The temperature inside or outside the projector is abnormally high.
attached.
Cause
 
f
 
f Is the air intake/exhaust 
port blocked?
 
f Are you using the 
projector at elevations of 
2 700 m (8 858') or higher 
above sea level?
 
f
attached?
Solution
 
f Clean or replace the air 
 
f Remove any objects that 
are blocking the air intake/
exhaust port.
 
f Do not use the projector 
at elevations of 2 700 m 
(8 858') or higher above 
sea level.
 
f
Note
 
f
TER> is still lit or blinking after taking the measures, ask your dealer for repair.
 
f
 SELECT] is set to [QUAD] or [TRIPLE], the setting may be forcibly changed to [DUAL]. To reset the 
Lamp indicators <LAMP1>/<LAMP2>/<LAMP3>/<LAMP4>
Indicator status
Lighting in red/lighting in 
orange
*1
Blinking in red
(1 time)
Blinking in red
(3 times)
Status
Time to replace the lamp 
unit.
The lamp unit or the lamp 
case is not installed.
A problem is detected in the lamp or the power supply for 
the lamp.
Cause
 
f Was [REPLACE LAMP] 
displayed when you 
turned on the power?
 
f The indicator lights up 
when the runtime of the 
lamp unit reaches 2 800
*2
 
hours.
 
f Is the lamp unit or the 
lamp case installed?
 
f Have you turned on the 
power again immediately 
after turning it off?
 
f Some error has occurred 
in the lamp circuit. 
Solution
 
f Replace the lamp unit.
 
f Install the lamp unit or 
the lamp case if it is not 
installed.
 
f Wait a while until the 
luminous lamp cools 
off, and then turn on the 
power.
 
f Check for fluctuation
(or drop) in the input
supply voltage.
*1  The indicator lights up in red while the lamp is turned off, and lights up in orange while the lamp is turned on.
*2  800 hours when using the optional Replacement lamp unit (for portrait mode) (Model No.: ET-LAD520P (1 pc), ET-LAD520PF (4 pcs)).
Note
 
f If the lamp indicators <LAMP1>/<LAMP2>/<LAMP3>/<LAMP4> are still lit or blinking after taking the measures, ask your dealer for repair.
 
f Repair
INF - 21
SECTION 1  SERVICE  INFORMATION
<DZ21K2/DS20K2/DW17K2/DZ16K2>
  5. 2. Shutdown system
f The shutdown function by safety detection
*1:Threshold varies depending by the lamp mode, fan mode, installation attitude, altitude above sea level.
Indicator status
STANDBY/ON
Red lights
TEMP
Red lights
Not lighting or flashing
U91
TEMP
Blinks in red 2 times
High temperature of
environment
Ventilation holes are blocked
Temperature sensor abnormality
Ventilation holes are blocked
Exhaust fan failure
Blown out of the fuse
( with some reason )
Rear cover is not installed
Ventilation holes are blocked
Ballast block failure
Optical module temperature
sensor bad connection
Abnormal installation or failure
of liquid cooling module
Ventilation holes are blocked
Self-diagnosis
Power fuse <PF-P.C.B>
F9000 (20A)
Optical module temperature sensor
Below -20 ℃
STANDBY/ON
Blinks in red 1 times
OSD warning, etc
Power circuit temperature monitoring
thermistor (CF9100 / CF9200)
I/O (Over_HEAT) "Hi" is more than 1 sec
「TEMPERATURE
WARNING」
Intake air temperature sensor
Below -20 ℃
Interlock SW status
Open more than 1 second (R3-P.C.B  P31)
Intake air temperature sensor
Higher than ** ℃
*1
FPGA internal temperature sensor
Higher than ** ℃*1
Shutdown detection
Ventilation holes are blocked
Power fan failure
「TEMPERATURE
WARNING」
「TEMPERATURE
WARNING」
「TEMPERATURE
WARNING」
Ballast block heatsink
Sensed temperature (RT1): 100~110℃
Probable cause
PFC output voltage drop
Intake air temperature sensor
bad connection
Exhaust air temperature sensor
bad connection
Power microprocessor failure
Optical module temperature sensor
Higher than ** ℃*1
UA4
H13
U21
UA5
H12
U22
Exhaust air temperature sensor
Below -20 ℃
H11
DMD power down
(Reference voltage> PFC output voltage)
more than 10msec
U24
Optical module temperature sensor
After lamp turn on, Is below 5 ℃ for more
than 5 minutes.
Usage environment temperature
is lower than the rated
Bimetallic Thermostat (Manual reset type)
 ⇒ 152 ℃ or more (G-P.C.B  G24)
Check the installation
environment
Ventilation holes are blocked
STANDBY/ON
Blinks in red 3 times
F90/F91
F92/FA9
No response after FPGA configuration
Bad connection of each
P.C.Board connector
Signal processing block failure
F90:FPGA, F91:FPGA1,
F92:FPGA2・3, FA9:CPLD
Main software boot error
Main microprocessor rewrite
error
F81/F82
/F83
Formatter boot error
(F81:R/F82:G/F83:B)
DG-P.C.Board failure
FFC connection failure
Connector contact failure
FC0
Power microprocessor communication error
FC2
FRC communication error
FRC microprocessor failure
U81
AC power input voltage drop
65V or less, more than 600msec
Power input voltage reduction
U23
Exhaust air temperature sensor
Higher than ** ℃*1
Exhaust fan is deterioration,
abnormal
Ventilation holes are blocked
「TEMPERATURE
WARNING」
INF - 22
SECTION 1  SERVICE  INFORMATION
<DZ21K2/DS20K2/DW17K2/DZ16K2>
*2 : Countdown value (10-1) is displayed.
▼ Only warning
*1:Threshold varies depending by the lamp mode, fan mode, installation attitude, altitude above sea level.
Not lighting or
flashing
U35
Unsupported lamp use
Lamp ID unspecified, Same serial No. is 2
or more bulbs, Checksum incorrect
Use specified lamp units.
Shutdown If you select
[CANCEL] in the use
confirmation screen
U79
EXTRA OPTION
Filter type setting "SPECIAL2"
It has been set to use the smoke
cut filter
Lamp replacement
Change the Lamp drive mode
settings of the projector
EEPROM data uninitialized of lamp
(No response of "ACK")
Lamp memory (EEPROM)
communication error
LAMP
Blinks in red 1 times
Fan sense signal (except lamp fan)
Slower than 70% of target speed for 5 sec.
Liquid cooling pump sense signal
Slower than 70% of target speed for 5 sec
TEMP
Blinks in red 3 times
FE0 - FE6
FF1 - FF9
FJ0 - FJ2
FE0 - FE9
FF0 - FF9
FJ0 - FJ2
FE7/FE8
FE9/FF0
U71 - U74
Lamps memory (EEPROM) no response
(No response of "ACK")
Sense signal of fan or liquid cooling pump is
abnormality
Fan sense signal (lamp fan only)
Slower than 70% of target for 5 sec.
Fan failure or life time
Fan drive circuit failure
To turn off an applicable
lamp.
(Shut down in two or more)
Liquid cooling pump malrotation,
life
Liquid cooling pump drive circuit
malfunction
Warning:Slower than 80%
of target for 5 sec
(Warning:TEMP Red
lights)
2800h:「REPLACE LAMP」
3000h:「REPLACE LAMP
IN  10
*2
  MINUTES,
POWER WILL TURN OFF
AND GO INTO STANDBY
MODE
AUTOMATICALLY」
If all lamps was
correspond, shutdown
Lamp usage hour is over the
rated time.
Lamp fan is shut down in
two or more NG
Fan failure or life time
Fan drive circuit failure
Connector bad connection
Fan or Pump power failure
FPGA communication error
Lamp is not installed
If the lamp is not lit all,
shut down
[Lamp drive mode can not
be changed after lamp run
time reaches/exceeds 10
hours.]
If all lamps was
correspond, shutdown
Warning:Slower than 80%
of target for 5 sec
(Warning:TEMP Red
lights)
If the lamp is not lit all,
shut down
Indicator status
Self-diagnosis
Warning detection
Probable cause
OSD warning, etc
FILTER
Red lights
LAMP
Blinks in red 3 times
U04
[Airflow sensor] - [Intake air temperature
sensor]
Higher than ** ℃*1
U76
Filter unit detection switch
"Open"
LAMP
Red lights
Lamp runtime
More than 3 000 hours
(Shuts down after 10 min)
U34
2800h
 U41 -
U44
3000h
 U61 -
U64
F41 - F44
Lamp drive mode mismatch of projector
and lamps
Filter unit is not installed
「THE AIR FILTER HAS
NOT BEEN INSTALLED
PROPERLY」
Clogged filter
Ventilation holes are blocked
「CLEAN THE AIR
FILTER」
U51 - U54
Lamp status signal (Ballast microcomputer)
Status other than during normal operation
Lighting failure of the lamp
Hot restart
Lamp abnormality (burst)
Ballast block is abnormal
Blown out of the Power fuse
Indicator status
Self-diagnosis
Shutdown detection
Probable cause
OSD warning, etc
INF - 23
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