DOWNLOAD JBL ON BEAT XTREME (serv.man8) Service Manual ↓ Size: 2.54 MB | Pages: 126 in PDF or view online for FREE

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ON BEAT XTREME (serv.man8)
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EMC - CB Certificate
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JBL ON BEAT XTREME (serv.man8) EMC - CB Certificate ▷ View online

 
Page 37 of 42
 
Report No.: 171153
 
TRF No. IEC60065J 
13 
TABLES: clearances and creepage distances 
Rated supply voltage: 
240 V 
Pollution degree: 
Material Group: 
IIIb 
2 N force on internal parts applied: 
Yes 
30 N force on outside of conductive enclosure applied: 
Yes 
Type of  
Insulation 
Position/ Location 
Operating Voltage 
Clearance (mm)
Creepage (mm)
Comm.
V peak 
V rms
Min 
Actual
Min 
Actual
Circuits conductively connected to the mains (use Tables 8, 9 and 11): see note below. 
Basic  Live 
Neutral 340  240 2.0 4.0 2.5 4.0 1), 
2) 
Reinforce 
CY91  CY91  340  240 4.0 7.3 5.0 7.3 1) 
Reinforce 
CY92  CY92  340  240 4.0 7.3 5.0 7.3 1) 
Reinforce 
CY93  CY93  356  206 4.0 7.5 5.0 7.5 1) 
Reinforce CY93 
R936 
376 224 
4.0 7.5 5.0 7.5 1) 
Reinforce PC93(3) 
Primary 
PC93(2) 
Secondary
 
376 
*) 
224 
*) 
4.0 6.8 5.0 6.8 1) 
 
Reinforce 
TF92 (2) 
Primary 
TF92 (9) 
Secondary
 
528 
*) 
234 
*) 
4.4 
 
7.5 
 
5.0 
 
7.5 
 
1) 
 
Reinforce 
TF91 (7) 
Primary 
TF91 (9) 
Secondary
 
636 
*) 
240 
*) 
4.6 
 
7.5 
 
5.0 
 
7.5 
 
1) 
 
Reinforce Primary 
Secondary
 
340  240 4.0 8.2 5.0 >8.2 
3) 
 
 
 
 
 
 
 
 
 
 
*) The highest operating voltage for transformer and optocoupler between primary and secondary. 
Comments: 
1)  Measured on PCB. 
2)   Before mains fuse. 
3)  Measured between primary solder pin and metal chassis (bottom). 
 
 
 
 
 
Page 38 of 42
 
Report No.: 171153
 
TRF No. IEC60065J 
14.3.3 
Transformer/motor, constructional requirements 
Transformer 
Part No. 
Insulation 
between 
Insulation  
Res.  
M Ohms 
Test Volt 
V (60 sec.) 
Clearances / Creepage  
distances (mm) 
Measured 
Required 
TF91 / CLT9Z068ZE 
Pr. - Sec. 
> 100 
3000Vac 
6.0 / 6.0 
4.6 / 5.0 
TF92 / CLT9Z069ZE 
Pr. - Sec. 
> 100 
3000Vac 
6.0 / 6.0 
4.4 / 5.0 
- TF91 / CLT9Z068ZE 
   
Min. 6.0 mm (width) barrier tapes provided in bottom side of the transformer. 
   Min. 3.0 mm (width) barrier tapes provided in topside of the transformer. 
TF92 / CLT9Z069ZE 
   
Min. 6.0 mm (width) barrier tapes provided in primary and secondary sides of the transformer. 
Components / construction 
TF91 / CLT9Z068ZE 
TF92 / CLT9Z069ZE
 
Concentric windings on single bobbin. At least 2 layers 
of insulation between primary and secondary winding, an

3 layers of insulation between primary and iron core. 
Thickness of each layer: 0.025mm. Voltage test: 3 kV. 
Measured Max. operating voltage; 
*) TF91 / CLT9Z068ZE: 636Vp / 240Vrms 
*) TF92 / CLT9Z069ZE: 528Vp / 234Vrms
 
*) The highest operating voltage for transformers between primary and secondary.
 
 
Transformer 
Part No 
Insulation 
Between 
Thick (mm) 
X Number 
Material 
Dielectric strength 
 test / 60 s. 
TF91 / CLT9Z068ZE  Pr. – ic. 
0.025 mm min. x 3
Polyester film tape 
2 layers – Pass     *) 
Pr. – sec. 
0.025 mm min. x 2
Polyester film tape 
1 layer  – Pass    *) 
Pr. – ic. 
0.90 mm min. 
Phenolic (PF) bobbin 
1 layer  – Pass    *) 
 
 
 
 
 
TF92 / CLT9Z069ZE  Pr. – ic. 
0.025 mm min. x 3
Polyester film tape 
2 layers – Pass     *) 
Pr. – sec. 
0.025 mm min. x 2
Polyester film tape 
1 layer  – Pass    *) 
Pr. – ic. 
1.00 mm min. 
Phenolic (PF) bobbin 
1 layer  – Pass    *) 
 
 
 
 
 
*) Test voltage: 3000 Vrms. 
 
Page 39 of 42
 
Report No.: 171153
 
TRF No. IEC60065J 
17.1 
Torque test to Table 20: 
Screw 
Diameter 
With 
Without
Material 
Torque test (Nm) 
Location / function 
(mm) 
Head 
Head 
Screw
Nut 
Fulfilled / Remarks 
Fixing of main cover 
(side) 
3.0 
Metal
Plastic Tested with 0.5 Nm, 
10 times / Pass 
Fixing of main cover 
(bottom) 
4.0 
Metal
Plastic Tested with 1.2 Nm, 
10 times / Pass 
 
 
 
 
 
 
 
 
 
 
Page 40 of 42
 
Report No.: 171153
 
TRF No. IEC60065J 
14 
TABLE: list of critical components and materials 
Component 
Manufacturer/ 
trademark 
Type/model 
Value / rating 
Standard 
Approval/ 
Ref.  **) 
Mains cord set 
(For CENELEC 
Countries and 
Singapore) 
Kenic Elect. Mfg 
Kenic Elect. Mfg 
Kenic Elect. Mfg 
KE-21 
H03VVH2-F 
KE-22C 
2.5A/250V 
0.75mm
x 2 
2.5A/250V 
EN50075 
IEC60227 
IEC60320 
VDE 
VDE 
VDE 
Mains cord set 
(For UK) 
Kenic Elect. 
Mfg 
Kenic Elect. 
Mfg 
Kenic Elect. 
Mfg 
KE-108 
H03VVH2-F 
KE-22C 
13A/250V 
0.75mm
x 2 
2.5A/250V 
BS 1363 
IEC60227 
IEC60320 
BSI 
VDE 
VDE 
Mains cord set 
(For China) 
Kenic Elect. 
Mfg 
Kenic Elect. 
Mfg 
Kenic Elect. 
Mfg 
KE-51 
H03VVH2-F 
KE-22C 
6A/250V 
0.75mm
x 2 
2.5A/250V 
GB2099 
GB5023.3 
GB17465.1 
CQC 
CQC 
CQC 
Mains cord set 
(For Australia) 
Kenic Elect. 
Mfg 
Kenic Elect. 
Mfg 
Kenic Elect. 
Mfg 
KE-12B 
H03VVH2-F 
KE-22C 
7.5A/250V 
0.75mm
x 2 
2.5A/250V 
AS 3112 
AS 3181 
AS3109.1 
Fair Trading. 
Fair Trading. 
Fair Trading. 
Mains cord set 
(For Korea) 
Kenic Elect. 
Mfg 
Kenic Elect. 
Mfg 
Kenic Elect. 
Mfg 
KE-80 
H03VVH2-F 
KE-22C 
2.5A/250V 
0.75mm
x 2 
2.5A/250V 
KSC 8305 
K 60227-5 
K 60320-1 
KTL 
KTL 
KTL 
Mains cord set 
(For Japan) 
M733F 
VCTFK 
VCTFK 
SZC7S 
7A/125V 
0.75mm
x 2 
0.75mm
x 2 
7A/125V 
JIS C 8303 
JIS C 3306 
JIS C 3306 
JIS C 8358 
JET 
JET 
JET 
JET 
Mains cord set 
(For Canada and 
United States ) 
Kenic Elect. 
Mfg 
(Plug) 
Kenic Elect. 
Mfg 
(Cord) 
Kenic Elect. 
Mfg 
(Connector) 
KE-01P 
 
NISPT-2 
 
KE-09C 
10A/125V 
 
18AWG 
 
7A/125V 
UL817,  
C22.2 No. 42 
UL62 
C22.2 No. 49
UL817, 
C22.2 No. 182.3
 
UL CSA 
 
UL CSA 
 
UL CSA 
Mains cord set 
(Other countries)
 
Not evaluated, ref. 
Summary of testing 
___
 
___
 
___
 
___
 
Transformer 
(TF91) 
 
Bobbin Material 
Alt.) 
Seoul Electronics 
& Telecom 
 
BAKELITE AG. 
Chang Chun Pla. 
CLT9Z068ZE 
 
 
PF2736 
T-355J 
Class B           *) 
 
 
V-0, 150°C, PF 
V-0, 150°C, PF 
IEC60065  
clause 14.3 
 
UL94 
UL94 
1.) 
 
 
UL, E61040 
UL, E59481 
Transformer 
(TF92) 
 
Bobbin Material 
Alt.) 
Seoul Electronics 
& Telecom 
 
BAKELITE AG. 
Chang Chun Pla. 
CLT9Z069ZE 
 
 
PF2736 
T-355J 
Class B           *) 
 
 
V-0, 150°C, PF 
V-0, 150°C, PF 
IEC60065  
clause 14.3 
 
UL94 
UL94 
1.) 
 
 
UL, E61040 
UL, E59481 
*) For US difference, the insulation system does not cover the UL1446 insulation system for Class B, therefore  
these insulation considered to Class A (105 °C) in US (United States).
 
**) Marks listed under “Marks of conformity granted” indicates that Nemko has verified certifications respectively 
1.) Tested as part of the Apparatus according to IEC 60065:2001, 7
th
 Edition. 
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