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— 25 —

1)

Remove the screw (M1.4 

×

 2) 1.

2)

When removing the guide rail, be careful that claws of the drum
base block assy are fully released.  Remove the S-side rail, T-
side rail and rail of DC motor side in this order.

1)

Engage the claws of the guide rails with the claws of the drum
base block assy starting engaging the claw from the T-side rail
and S-side rail.

There must no deformation of guide rail, claws must not be
broken, claws must not override, claws must not become white,
not be stained or have no play.

2)

Fix the guide rail with the screw (M1.4 

×

 2) 1.

Tightening torque: 0.059 ± 0.01 N•m (0.6 kg•cm)

1

×

— 26 —

1)

Remove the screw (M1.4 

×

 2) 1.

2)

Remove the gear cover B in the direction of the arrow A.

3)

Remove the GL drive gear.

1)

Coat the cam gear A and the GL drive gear with grease (1/2
drop).  (Refer to Fig. 2.)

2)

Refer to Fig. 1.   While adjusting phase of the GL drive gear as
shown, insert the GL drive gear into the GL drive shaft.  (Insert
it while moving the GL drive gear in the clockwise direction.)

3)

Insert the two claws of the gear cover B into the square holes
of mechanism chassis.

4)

Fix the GL drive shaft with the screw (M1.4 

×

 2) 1.  Be sure

that the gear cover B must not have any play.
Tightening torque: 0.059 ± 0.01 N•m (0.6 kg•cm)

  

1

×

3

A

— 27 —

1)

Remove three screws (M1.4 

×

 2.5).

2)

Move the coaster-S block assy and coaster-T block assy out
from the drum base groove in the direction of the arrow A.

3)

Remove the drum base block assy.

4)

Remove the coaster-S block assy from the GL gear shaft-S.

5)

Remove the coaster-T block assy from the GL gear shaft-T.

1)

Insert a coaster-S block assy and coaster-T block assy into the
drum base groove.

2)

Place a drum base block assy on top of the mechanism chassis
assy.  Insert a coaster-T block assy into the GL gear shaft-T.

3)

Insert a coaster-S block assy in the oblique direction.  While
adjusting phase so that the spring of coaster-S block assy agrees
with the GL gear lever marking of the coaster-T block assy,
insert a coaster-S block assy into the GL gear shaft-S.

• There must be no phase difference.
• Do not remove coaster-S block assy and coaster-T block assy

from the drum base block assy.

4)

Determine the exact position of the drum base block assy that
has been tentatively placed, on the mechanism chassis assy.
Tighten the screws at A, B and C in this order.
Tightening torque: 0.059 ± 0.01 N•m (0.6 kg•cm)

Be careful that the position setting boss of drum base block assy
does not override on the mechanism chassis.

×

A

C

B

A

— 28 —

1)

Remove the three screws (M1.4 

×

 2) 1.

2)

Remove DC motor (capstan).  Remove belt from the pulley of
conversion gear.

3)

Remove conversion gear.

4)

Remove relay gear.

1)

Coat relay gear shaft and conversion gear shaft with grease (1/
8 drop).  (Amount of grease must be strictly controlled.)

2)

With the larger gear of the relay gear positioned down, attach
the relay gear to the relay gear shaft.

3)

With the pulley side of the conversion gear positioned up,
engage the conversion gear teeth with the relay gear teeth, and
install them.

4)

Before installing the DC motor (capstan (including belt)), check
that belt is not twisted.  Hook a belt on the pulley block of
conversion gear.  Align three shafts with corresponding holes.
At this moment, confirm that belt does not override on the shaft.

5)

Install DC motor (capstan) with three screws (M1.4 

×

 2) 1 in

the order of A, B and C.
A

, B, C tightening torque

A

 tightening torque: 0.059 ± 0.01 N•m (0.6 kg•cm)

B

 and C tightening torque: 0.038 ± 0.01 N•m (0.4 kg•cm)

Be careful that gears and belts are not damaged or dust is not attached.
Be careful also not to splash grease.

1

×

A

C

B