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JMECHA
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41
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Service Manual
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Device
VCR / DV MECHANICAL ADJUSTMENT MANUAL VI
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jmecha.pdf
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Sony JMECHA Service Manual ▷ View online

— 17 —
3-6. TG1 FWD Position Adjustment
When the TG1 assy or S-reel table is replaced, or when a part
constituting these parts is replaced, perform the following
adjustment.
• TG1 FWD Position Adjustment
• FWD Back-tension Adjustment (Refer to section 3-7.)
• Reel table (RVS) torque check  (Refer to section 3-8.)
1.
Adjustment procedure
1)
Establish the [RP] mode.
2)
Install the TG1 adjustment jig (Ref. No. J-7) as specified by
the S/T position setting.
Note:
Be careful not to damage the flexible wiring board.
3)
Attach the torque screwdriver (Ref. No. J-11) and the TG1 FWD
adjustment screwdriver (Ref. No. J-8) to the adjustment screw
block.
4)
While rotating the adjustment screwdriver a little, press it down
lightly so that it is aligned with the gear of the (FWD)
adjustment plate.
5)
Loosen the adjustment screw that is tentatively tightened by
the torque screwdriver.  Perform adjustment so that TG1 comes
to the center of the gauge’s groove when viewed from directly
above the TG1 adjustment jig (Ref. No. J-7).  Then tighten the
adjustment screw.
Tightening torque: 0.0588 N•m (0.6 kg•cm).
6)
Check again that the TG1 position remains in the correct
position, then remove the jig.
Fig. 3-6
A
(FWD) adjustment plate
Adjustment screw
L motor holder 
block assy (loading)
• When clearance in the L motor holder block assy (loading) side is small
        Move the position in the direction of the arrow       .
• When clearance in the TG2 guide side is small
        Move the position in the direction of the arrow      .
TG2 guide
TG1 guide
TG3 guide
TG1 assy
TG1 FWD position 
adjustment 
jig (Ref. No. J-7)
Tension regulator band
S-reel table 
assy
TG1 FWD adjustment 
screwdriver (Ref. No. J-8)
Fig. 3-7
TG1 FWD adjustment screwdriver (Ref. No. J-8)
TG1 FWD position adjustment jig (Ref. No. J-7)
Torque screwdriver (Ref. No. J-11)
TG1 guide
TG1 FWD position 
adjustment jig 
(Ref. No. J-7)
— 18 —
3-7. FWD Back-tension Adjustment
1.
Adjustment procedure
1)
Install the Mini DV torque cassette (Ref. No. J-6).
2)
Set the [RP] mode.  Confirm that the torque reading of the
supply side is in the range of 0.45 to 0.55 mN•m (4.5 to 5.6
g•cm) including fluctuation.  If the torque reading is outside
the specified range, perform the following adjustment.
• If the torque reading value is higher than the specification:
(Reduce the spring tension as follows.)
Shift the hook position of the tension coil spring in the direction
of A.
• If the torque reading value is lower than the specification:
(Increase the spring tension as follows.)
Shift the hook position of the tension coil spring in the direction
of B.
Fig. 3-8
3-8. Reel Torque  Check
1.
Check procedure
[FWD torque]
1)
Install the Mini DV torque cassette (Ref. No. J-6).
2)
Set the FWD mode.  Confirm that the center of the T-reel table
torque reading value is 0.54 to 1.32 (mN•m) (5.5 to 13.5 g•cm)
and the fluctuation value is 0.39 to 0.40 (mN•m) (3.9 to 4.0
g•cm).
[RVS torque]
1)
Install the Mini DV torque cassette (Ref. No. J-6).
2)
Set the RVS mode (by using the EDIT SEARCH (–) button of
the machine).  Confirm that the center of the S-reel table torque
reading value is 1.37 to 2.11 (mN•m) (14 to 21.5 g•cm) and the
fluctuation value is 0.39 to 0.40 (mN•m) (3.9 to 4.0 g•cm).
If either of the above specifications is not satisfied, check whether
the tension regulator band has any abnormality.  If it has no
abnormality, replace the corresponding reel table.
TG1 assy
LS block assy
Tension coil spring 
(tenstion regulator)
A
B
3-9. TG3 Guide Zenith Adjustment
1)
Remove the drum referring to section 3-1.  Install the dummy
drum (Ref. No. J-9).
2)
Install the TG36 gauge (Ref. No. J-10) on top of the dummy
drum.  Rotate the slant adjustment zenith screw until the TG3
guide and TG36 gauge (Ref. No. J-10) become parallel.
3)
Remove all the jigs.  Attach the original drum back in its original
position referring to section 3-1.
4)
Clean the TG3 and TG4 guides referring to section 2-2.
5)
Perform the tape path adjustment.  (Refer to section 4, “Tape
Path Adjustment”.)
Fig. 3-9
Slant adjustment 
zenith screw
TG3 guide
TG4 guide
Dummy drum
TG36 gauge
Roller and TG36 gauge must 
be parallel.
TG3 guide
TG36 gauge
— 19 —
3-10.TG6 Guide Zenith Adjustment
1.
Adjustment procedure
1)
Remove the drum referring to section 3-1.  Install the dummy
drum (Ref. No. J-9).
2)
Install the TG36 gauge (Ref. No. J-10) on top of the dummy
drum.  Adjust the slant of the TG6 guide.
3)
Rotate the slant adjustment zenith screw until the TG6 guide
and TG36 gauge (Ref. No. J-10) become parallel.
4)
Remove all the jigs.  Attach the original drum back in its original
position referring to section 3-1.
5)
Clean the TG5 and TG6 guides referring to section 2-2.
6)
Perform tape path adjustment.  (Refer to section 4, “Tape Path
Adjustment”.)
Fig. 3-10
TG6 guide
Slant adjustment zenith screw
TG5 guide
Dummy drum
TG36 gauge
TG6 guide and TG36 gauge 
must be parallel.
TG6 guide
TG36 gauge
3-11.LS Cam Plate Position Adjustment
1.
Adjustment procedure
1)
Loosen the LS cam fixing screw (M1.4 
×
 4) 1 by 180 degrees.
2)
Establish the [STOP] mode.
3)
While pressing down the center of the LS chassis block assy
with force of 100 to 200 gf (0.98 to 1.96 N), move the LS cam
plate toward the S-reel side and tighten the LS cam plate fixing
screw (M1.4 
×
 4) 1 with force of 500 to 1000 gf (4.9 to 9.8
N).
Tightening torque: 0.059 to 0.01 N•m (0.6 kg•cm).
Fig. 3-11
Press the LS block assy 
with force of 100 to 200 gf
(0.98 to 1.96 N)
Mechanism chassis block assy
LS cam plate
LS cam plate fixing screw
Dowel of LS arm
Press the LS cam plate 
with force of 500 to 1000 gf
(4.9 to 9.8 N)
— 20 —
3-12.LS Chassis Block Assy, LS Guide Retainer
2.
Attachment procedure
1)
Confirm that the brake-T block assy has been moved in the
counter-clockwise direction C.  While pressing the TG7 block
in the direction of the arrow D, insert the LS guide shafts T1
and T2 of the LS chassis block assy into the slots of the
mechanism chassis with slanted angle.
2)
While inserting the LS arm dowel into the LS cam plate groove,
insert the LS guide shafts S1 and S2 into the slots of the LS
chassis block assy as shown.
3)
Insert the LS guide retainer from the top, align it with the LS
guide shafts S1 and S2 and fix it with the screw (M1.4 
×
 2) 1.
Tightening torque: 0.059 to 0.01 N•m (0.6 kg•cm).
4)
Confirm that the LS guide retainer has play, is not lifted up, is
not installed in opposite direction and has not been deformed.
5)
Attach the E-type stop ring 1.5 3 into the LS guide shaft T1.
6)
Insert the FPC holder into DC motor (capstan) in the direction
of the arrow E and fix it with the screw (M1.4 
×
 2.5) 2.
7)
Connect the flexible wiring board coming from the FP-100
flexible wiring board into the FPC connector.
Fig. 3-12
LS guide retainer
LS chassis block assy
3
 E-type stop ring 1.5
1
 Two screws (M1.4 
×
 2)
2
 Screw (M1.4 
×
 2.5)
FP-102 flexible wiring board
FPC holder
FP-102 flexible wiring board
FP-100 flexible wiring board
FP-100 flexible wiring board
DC motor (capstan)
FPC connector
Dowel of LS arm
LS cam plate
Insert dowel of the LS 
arm into the LS cam 
plate groove
Dowel of LS arm
Mechanism chassis block assy
TG7 block assy
Brake-T block assy
LS guide shaft 
S2
LS guide shaft T2
LS guide shaft T1
LS guide shaft S1
A
C
B
D
E
1.
Removal procedure
1)
Remove the FP-100 flexible wiring board from the FPC
connector on the FP-102 flexible wiring board.
2)
Remove the screw (M1.4 
×
 2.5) 2.  Remove the FPC holder
from DC motor (capstan).
3)
Remove the two screws (M1.4 
×
 2) 1.
4)
Remove the LS retainer in the direction of the arrow A on the
top.
5)
Remove the E-type stop ring 1.5 3.
6)
Remove the LS chassis block assy in the direction of the arrow
B
.
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