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Model
KDF-42E2000
Pages
124
Size
30.07 MB
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PDF
Document
Service Manual
Brand
Device
TV
File
kdf-42e2000.pdf
Date

Sony KDF-42E2000 Service Manual ▷ View online

KDF-42E2000
KDF-42E2000
6
WARNINGS AND CAUTIONS
CAUTION
These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any 
servicing other than that contained in the operating instructions unless you are qualifi ed to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of 
this receiver is directly connected to the AC power line.
!
 SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe 
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements 
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures 
whenever critical components are replaced or improper operation is suspected. 
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne 
pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout 
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
!
 ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces 
sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero 
de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance 
est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque 
remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
KDF-42E2000
KDF-42E2000
7
SAFETY CHECK-OUT
After correcting the original service problem, perform the following 
safety checks before releasing the set to the customer:
1.  Check the area of your repair for unsoldered or poorly soldered 
connections. Check the entire board surface for solder splashes and 
bridges.
2.  Check the interboard wiring to ensure that no wires are “pinched” or 
touching high-wattage resistors.
3.  Check that all control knobs, shields, covers, ground straps, and 
mounting hardware have been replaced. Be absolutely certain that 
you have replaced all the insulators.
4.  Look for unauthorized replacement parts, particularly transistors, 
that were installed during a previous repair. Point them out to the 
customer and recommend their replacement.
5.  Look for parts which, though functioning, show obvious signs of 
deterioration. Point them out to the customer and recommend their 
replacement.
6.  Check the line cords for cracks and abrasion. Recommend the 
replacement of any such line cord to the customer.
7.  Check the B+ and HV to see if they are specifi ed values. Make sure 
your instruments are accurate; be suspicious of your HV meter if sets 
always have low HV.
8.  Check the antenna terminals, metal trim, “metallized” knobs, screws, 
and all other exposed metal parts for AC leakage. Check leakage as 
described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and 
from all exposed metal parts to any exposed metal part having a 
return to chassis, must not exceed 0.5 mA (500 microamperes). 
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA 
WT-540A. Follow the manufacturers’ instructions to use these 
instructions.
2.  A battery-operated AC milliampmeter. The Data Precision 245 
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a VOM 
or battery-operated AC voltmeter. The “limit” indication is 0.75 
V, so analog meters must have an accurate low voltage scale. 
The Simpson’s 250 and Sanwa SH-63TRD are examples of 
passive VOMs that are suitable. Nearly all battery-operated digital 
multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate 
retaining screw on most AC outlet boxes is also at earth ground. If the 
retaining screw is to be used as your earth ground, verify that it is at 
ground by measuring the resistance between it and a cold-water pipe 
with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt 
trouble- light (not a neon lamp) between the hot side of the receptacle 
and the retaining screw. Try both slots, if necessary, to locate the hot 
side on the line; the lamp should light at normal brilliance if the screw 
is at ground potential (see Figure B).
To Exposed Metal
Parts on Set
0.15 µF
Earth Ground
AC
Voltmeter
(0.75V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
Figure A. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
KDF-42E2000
KDF-42E2000
8
SELF-DIAGNOSTIC FUNCTION
Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the POWER/STANDBY will automatically begin to fl ash. The number of 
times the LED fl ashes translates to a probable source of the problem. A defi nition of the POWER/STANDBY fl ash indicators is listed in the instruction 
manual for the user’s knowledge and reference. If an error symptom is diffi cult to reproduced use the Remote Commander to display the record that is 
stored at the internal NVM to specify the cause of the failure.
Diagnostic Test Indicators
When an error occurs, the POWER/STANDBY will fl ash a set number of times to indicate the possible cause of the problem. If there is more than 
one error, the POWER/STANDBY will identify the fi rst of the problem areas. If the errors occur simultaneously, the one that corresponds to the fewest 
fl ashes is identifi ed fi rst.
Results for all of the following diagnostic items are displayed on screen. (No error has occurred if the screen displays a “0”.)
Detected symptoms
Lamp cover /
Lamp position error
Temp error
3 times
2 times
4 times
5 times
6 times
8 times
- Lamp cover is not
securely attached (T1 Bd) 
- Set temperture is high.
- Temp sensor connector 
  is not attached securely.
  (CN110 on HB board,
  CN160 on S2 board)
-Lamp is not inserted 
properly (T2 Bd)
Diagnosis Item
Number of times
POWER/STANDBY
indicator blinks
Probable Cause/
Location
Lamp driver error
- Lamp driver is faulty.
LowB LVP 
Thermal Fuse Open 
- Check 10.5V   audio IC
  (B Board)
- Lamp is burnt out.
LowB
OVP
-B -10.5V is over voltage.
(B board)
- Fan 1-4 power is not
supplied. (B board)
- F
-Fan caught wires or 
harnesses.
an connector is not
securely attached .
.
Lamp Error
LAMP-LED flashes
- No Picture/No sound
- No Picture/No sound
- No Picture/No sound
- No Picture/No sound
- Relay click on/off
- No Picture/No sound
- No Picture/No sound
Fan error
KDF-42E2000
KDF-42E2000
9
DISPLAY OF POWER/STANDBY OR LAMP LED FLASH COUNT
PUSH OPEN
POWER/STANDBY
POWER
TIMER
LAMP
Indicators
Screen
- Oneflash is not usedfor self-diagnosis.
- Example
Diagnosis
Number of times LED Flash
Lamp cover
3 times
Fan
4 times
LED ON : 0.3 sec
LED OFF : 0.3sec
LED OFF
3.0sec
RELEASING THE POWER/STANDBY LED FLASH
Unplug the power cord from the outlet to temporarily stop the POWER/STANDBY lamp from fl ashing.
Self-Diagnostic Screen Display
For failures that are diffi cult to reproduce, or accompany occasional power off and/or picture mute, the Self-Diagnostic screen display is useful to 
specify the cause.
VIEWING THE SELF-DIAGNOSTIC SCREEN
1. TV must be in standby mode. (Power off).
2.  Press the following buttons on the Remote Commander within a second of each other: 
 
DISPLAY  
 Channel  5      
  Volume  -  
  POWER
 
 
 
 
NOTE:  This differs from the method of accessing service mode which is Volume  +
 
Sample Self-Diagnostic Screen Display
 
SELF CHECK
1 :
LAMP_ERR
0
0
2 :
Lamp Temp Over
0
3 :
4 :
LAMP_ COVER
FAN_ERR
1
5 :
LAMP_DRIVER
6 :
LowB-ERROR
0
0
8 :
D_OVP
0
WDT
101 :
0
Name:  KDF-42E2000
Serial:  XXXXXXX
"1" is displayed when an error is detected one or more times
"0" is displayed when no error has been detected
 
NOTE: To refresh the Self Check menu when all the items are not displayed, press  JUMP  on the Remote Commander. 
3.  Proceed to Viewing the Self-Diagnostic Errors.
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