DOWNLOAD Sony DPP-FP60 / DPP-FP60BT Service Manual ↓ Size: 752.7 KB | Pages: 26 in PDF or view online for FREE

Model
DPP-FP60 DPP-FP60BT
Pages
26
Size
752.7 KB
Type
PDF
Document
Service Manual
Brand
Device
Service Manual / Other
File
dpp-fp60-dpp-fp60bt.pdf
Date

Sony DPP-FP60 / DPP-FP60BT Service Manual ▷ View online

2-3
2. REPAIR PARTS LIST
2. REPAIR PARTS LIST
DPP-FP60/FP60BT
2-1-2. PRINTER SECTION
Ref. No.
Part No.
Description
Ref. No.
Part No.
Description
51
3-196-883-01 LID (FRONT)
52
3-196-884-01 LID (MEDIA)
53
3-196-882-01 CASE (LOWER)
54
1-797-608-12 THERMAL PRINTER (Note 1)
55
7-621-775-08 +B 2.6X3
56
A-1258-788-A BGA BOARD, COMPLETE (Note 2)
57
A-1258-787-A MAIN BOARD, COMPLETE (Note 1, Note 2)
58
2-635-299-01 TAPE, HEAD
59
1-481-215-11 CORE, FERRITE (Note 3)
60
3-254-140-01 SCREW (B2.6), (+) BV TAPPING
61
1-787-526-11 DC FAN
62
3-196-885-01 SUPPORT, FAN
63
3-254-070-01 SCREW
* 64
2-676-801-01 SHEET (CONTROL)
65
Refer to page 2-1 CAUTION2
66
3-211-332-01 FOOT, RUBBER
* 67
2-693-776-01 TAPE (12X40)
* 68
2-689-805-01 SHEET (8X30)
69
7-682-545-04 SCREW +B 3X4
CN202
1-819-165-11 USB CONNECTOR (B)
CN801
1-820-415-11 USB CONNECTOR (A)
J401
1-821-189-11 JACK, DC
S401
1-786-515-21 SWITCH, TACTILE (POWER)
S701
1-786-515-21 SWITCH, TACTILE (MENU)
S704
1-786-515-21 SWITCH, TACTILE (ZOOM -)
ns: not supplied
A
A
B
D
C
B
C
D
S401
J401
CN202
CN801
S704
S701
MAIN BOARD
(side A)
MAIN BOARD
(side B)
ns
ns
51
54
62
52
53
66
61
63
58
67
57
64
55
65
65
55
55
59
68
60
56
69
(8mm 
× 
20mm)
(8mm 
× 
20mm)
(Note2)
(Note1)
(Note1)
(Note2)
(Note3)
Note1: 4-2-1. Density adjustment . (See page 4-3)
Note2: Notes on BGA board replacement. (See page 4-1)
Note3: Method of attaching of the ferrite core-2. (See page 1-4)
2-4E
2. REPAIR PARTS LIST
2. REPAIR PARTS LIST
DPP-FP60/FP60BT
Cleaning cartridge
(Used for cleaning inside the printer.)
X-2055-849-2
AC  adaptor (AC-S2425)
0
 
1-479-013-31
AC power cord
 (AEP/E/EE/RUS model)
1-827-826-41
AC power cord
(UK model)
0
 
1-832-169-31
AC power cord
(AUS model)
0
 
1-827-945-61
AC power cord
(KR model)
0
 
1-823-947-71
3-197-729-11
MANUAL, INSTRUCTION (Operating Instructions)
 (ENGLISH) (AEP,UK,E,AUS,EE,RUS)
3-197-729-21
MANUAL, INSTRUCTION (Operating Instructions)
(FRENCH) (AEP)
3-197-729-31
MANUAL, INSTRUCTION (Operating Instructions)
(GERMAN)(AEP)
3-197-729-41
MANUAL, INSTRUCTION (Operating Instructions)
(DUTCH)(AEP)
3-197-729-51
MANUAL, INSTRUCTION (Operating Instructions)
(ITALIAN)(AEP)
3-197-729-61
MANUAL, INSTRUCTION (Operating Instructions)
(SPANISH)(AEP)
3-197-729-71
MANUAL, INSTRUCTION (Operating Instructions)
(PORTUGUESE)(AEP)
3-197-729-81
MANUAL, INSTRUCTION (Operating Instructions)
(RUSSIAN)(EE,RUS)
3-197-729-91
MANUAL, INSTRUCTION (Operating Instructions)
(ARABIC)(E)
3-197-730-11
MANUAL, INSTRUCTION (Operating Instructions)
(PERSIAN)(E)
3-197-730-21
MANUAL, INSTRUCTION (Operating Instructions)
(KOREAN)(KR)
3-197-730-31
MANUAL, INSTRUCTION (Operating Instructions)
(UKRAINIAN) (EE, RUS)
3-197-731-11
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(ENGLISH) (AEP,UK,E,AUS,EE,RUS)
3-197-731-21
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(FRENCH)(AEP)
3-197-731-31
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(GERMAN)(AEP)
3-197-731-41
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(DUTCH)(AEP)
3-197-731-51
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(ITALIAN)(AEP)
3-197-731-61
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(SPANISH)(AEP)
3-197-731-71
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(PORTUGUESE)(AEP)
3-197-731-81
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(RUSSIAN)(EE,RUS)
3-197-731-91
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(ARABIC)(E)
3-197-732-11
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(PERSIAN)(E)
3-197-732-21
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(KOREAN)(KR)
3-197-732-31
MANUAL (BEGINNING), INSTRUCTION (Read This First)
(UKRAINIAN)(EE, RUS)
3-208-119-12
MANUAL, INSTRUCTION (Bluetooth USB Adaptor
DPPA-BT1)
(ENGLISH, FRENCH, DUTCH, GERMAN, SPANISH,
ITALIAN, PORTUGUESE, RUSSIAN)
(FP60BT:AEP, UK, EE, RUS)
3-208-119-21
MANUAL, INSTRUCTION (Bluetooth USB Adaptor
DPPA-BT1)
(ENGLISH, ARABIC, PERSIAN, KOREAN, TURKISH)
(FP60BT:E, AUS, KR)
Checking supplied accessories.
   Other accessories
• Refer to page 2-1 for mark 0.
CD-ROM
(sony DPP-FP60 Printer Driver Software Ver.1.0
and Picture Motion Browser Ver.2.0)
3-197-531-05
Sheet, tray
2-190-622-01
Paper tray
A-1239-944-A
Note 1
Note 1
Bluetooth USB adaptor DPPA-BT1
(supplied with DPP-FP60BT only)
1-797-827-11
(FP60BT:AEP, UK, EE, RUS)
1-797-827-21
(FP60BT:E, AUS, KR)
Ver. 1.4 2008.10
The changed portions from
Ver. 1.3 are shown in blue.
Note 1: This item is supplied with the unit as an accessory,
but is not prepared as a service part.
Note 2: This item is supplied with the unit as an accessory,
but is not prepared as a service part.
Cleaning sheet
(Note 2)
3-1
DPP-FP60/FP60BT
3. TROUBLESHOOTING
Check point
1.  MAIN board: Check of CN203, F302, IC201, IC410, Q205,  Q207,Q417 and
peripheral circuits.
• Is 5.0 V output to TP456?
• Is 3.2 V output to TP428?
• Does F302 have open-circuit?
2.  BGA board: IC101, IC102, IC103 and peripheral circuits
• Is 3.2 V output to TP103?
• Is 1.6 V output to TP101?
1. MAIN board: Check of CN203, CN701, Q103, Q106, peripheral ciruits and harnesses.
2. KEY board: Check of CN703, CN602, IC602, peripheral circuits and harnesses.
• Is 3.2 V input to 9-pin of CN602?
• When the Memory Stick is inserted, is 16-pin (MS detection) of  CN703 in
the L state?
3. BGA board: Check of IC104 and peripheral circuits.
4.  Check if the image in the Memory Stick is applicable file format (JPEG,BMP, TIF).
5.  Check if the Memory Stick has no problem.
1.  MAIN board: Check of CN203, CN701, Q104, Q105, peripheral ciruits and harnesses.
2.  KEY board: Check of CN703, CN603, IC602, peripheral circuits and harnesses.
• When SD is inserted, is 3.2 V input to 4-pin of CN603?
• When SD is inserted, is 23-pin (SD detection) of CN703 in the L state?
3.  BGA board: Check of IC104 and peripheral circuits.
4.  Check if the image in the SD card is applicable file format (JPEG, BMP,  TIF).
5.  Check if the SD card has no problem.
1.  Check the communication by “USB Test” in the service mode.
2. MAIN board: Check of  CN203, CN801 to IC304, peripheral circuits and harnesses.
• Is 5 V output from 5-pin of IC304? (Is 3.2 V input to 4-pin?)
• Check of FB801 and L801.
3.  BGA board: Check of CN102, IC104 and peripheral circuits.
• Check of R104 and R105.
1.  Check the communication by “USB Test” in the service mode.
2.  MAIN board: Check of CN202, CN203 and peripheral circuits.
• Is 5 V output to TP201 when PC is connected.
• Check of L203 and Q201.
3.  BGA board: Check of CN102, IC104 and peripheral circuits.
• Check of R107 and R108.
1. LCD board: Check of CN704 to CN706, FB401, FB402, LCD unit and peripheral
circuits.
•  Is 3.2 V output to 15-pin and 16-pin of CN705.
•  Is 8.5 V output to 14-pin of CN705
2. MAIN board: Check of CN203, CN702, IC411 and peripheral circuits.
3. BGA board: Check of CN102, IC104 and peripheral circuits.
1. Check the button operation by “Button Test” in the service mode.
2. KEY board:  Check of CN703, R701 to R707, R711 to R715, S402, S702, S703, S705,
S706, S708 to S710 peripheral circuits.
3. MAIN board: Check of CN203, CN701, IC409, IC411, S701, S704, R708 to R710 and
 peripheral circuits.
4. BGA board: Check of CN102, IC104 and peripheral circuits.
1. Print the density check pattern (gray) by “Mechanic Test” in the service mode and
check the image.
2. MAIN board: Check of CN407, CN203, IC403, IC409, IC412 and peripheral circuits.
• Isn’t F301 opened?
3. BGA board: Check of CN102, IC101, IC102, IC103 and peripheral circuits.
4. LCD board: Check of THP401.
Symptom
Power cannot be
turned on.
Memory Stick cannot be
recognized.
SD card cannot be
recognized.
PictBridge-capable
camera cannot be
recognized.
Personal computer cannot
be recognized.
LCD of main unit cannot
be displayed.
There is no response to
the key operation on the
operation panel.
Printed image is
abnormal, or printing
cannot be made.
Power supply
Memory card
External
connection
Indication and
operation
3-1. ELECTRICAL TROUBLESHOOTING
3-2
DPP-FP60/FP60BT
3-2. MECHANICAL TROUBLESHOOTING
The troubles caused by the thermal printer can be classified into
the following 3 groups.
• Paper handling cannot be performed normally. (Paper feed/eject
trouble)
• Ink ribbon cannot be fed normally. (Ribbon trouble)
• Printing cannot be performed normally. (Printing trouble)
Example of each trouble, and the cause and remedy are described.
1. Paper feed/eject trouble
Trouble:
• Paper cannot be fed from the paper tray.
• Although the paper is fed from the paper tray, it is
stopped halfway.
Check:
• Check if the PU lever operation is normal by
performing the mode transition operation by
Mechanic Test in the service mode.
Normal:
Other cause
Abnormal: Abnormal thermal printer
Others:
• Decrease in frictional force due to the contamination
of paper feed roller
• Abnormal installation of paper tray
Remedy:
• When the thermal printer is abnormal, replace the
thermal printer.
• When the paper feed roller contamination is the cause,
perform the cleaning (wipe dry) of paper feed roller.
• When the paper tray installation is abnormal, check
if the PU lever is placed under the tray plate and
reinstall the paper tray.
Trouble:
• Paper is normally fed, but the paper is ejected without
printing (white paper).
• Multiple sheets of paper are fed continuously.
(Multiple feed)
Cause:
   Paper detection failure
Remedy:
• Replace the MAIN board.
• If the trouble persists after the MAIN board is
replaced, replace the thermal printer.
Trouble:    Although paper is fed, it is ejected backwards as it is.
Cause:
   Paper detection failure
Remedy:
• Replace the MAIN board.
• If the trouble persists after the MAIN board is
replaced, replace the thermal printer.
Trouble:    Paper is folded and stuck in the printer, and it cannot be
   removed. (Paper jamming)
Cause:
• Abnormal thermal printer
• Abnormal print cartridge
Remedy:
• Remove the thermal printer from the lower cabinet
and remove the paper.
• When the thermal printer is abnormal, replace the
thermal printer.
• Check the print cartridge. (Deformation, damage,
slack in ribbon, etc. of print cartridge)
2. Ribbon trouble
Trouble:
Ribbon  is wrapped around the grid roller and pinch
roller, and cannot be removed. (Ribbon jamming)
Cause:
• Abnormal print cartridge
• Abnormal thermal printer
Remedy:
• Remove the thermal printer from the lower cabinet.
Rotate the gear that is  engaged with the stepping
motor gear and remove the ribbon.
• When the thermal printer is abnormal, replace the
thermal printer.
Trouble:
• Ribbon continues to rotate at the start of printing.
• Ribbon does not rotate at the start of printing.
Cause:
• Abnormal thermal printer
• Abnormal MAIN board
• Abnormal installation of paper tray and print cartridge
Remedy:
• Replace the MAIN board.
• If the trouble persists after the MAIN board is
replaced, replace the thermal printer.
• Reinstall the paper tray and print cartridge.
Trouble:
• Paper is ejected without printing (white paper) and
“Print cartridge is not correct” is displayed.
Cause:
• Print cartridge assembly failure
• Abnormal thermal printer
• Abnormal MAIN board
Remedy:
• Replace the ribbon cassette.
• Replace the MAIN board.
• If the trouble persists after the MAIN board is
replaced, replace the thermal printer.
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