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Model
HDR-PJ800 HDR-PJ810 HDR-PJ810E HDR-PJ820 HDR-PJ820E (serv.man2)
Pages
39
Size
11.45 MB
Type
PDF
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Service Manual
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Device
Movie / LEVEL 2
File
hdr-pj800-hdr-pj810-hdr-pj810e-hdr-pj820-hdr-pj820.pdf
Date

Sony HDR-PJ800 / HDR-PJ810 / HDR-PJ810E / HDR-PJ820 / HDR-PJ820E (serv.man2) Service Manual ▷ View online

1-1
HDR-PJ800/PJ810/PJ810E/PJ820/PJ820E_L2
1. SERVICE  NOTE
1-1.  POWER SUPPLY DURING REPAIRS
In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4 Vdc), the power is shut off 
so that the unit cannot operate.
These following method is available to prevent this.
Method:
Use the AC power adaptor.
1-2.  PRECAUTION ON REPLACING THE VC-1022 BOARD
Note the following when replacing the board.
Destination Data
When you replace to the repairing board, the written destination data of repairing board also might be changed to original setting.
Start the Adjust Manual in the Adjust Station and execute the “DESTINATION DATA WRITE”.
After the board replacement, the error of the built-in recording media may be displayed. In this case, execute the [DESTINATION DATA WRITE]
then the error will be cleared. If it is not cleared with [DESTINATION DATA WRITE], format the built-in recording media.
USB Serial Save
When you replace to the repairing board, get the data from the former one.
Start the Adjust Manual in the Adjust Station and perform “USB SERIAL SAVE” to get the data.
USB Serial No. and Product ID
The unit is shipped after an ID (USB Serial No.) unique to each unit and an ID (Product ID) unique to each model have been written.
These IDs have not been written in a new board for service, and therefore they must be entered after the board replacement.
After the board has been replaced with a board for service, start the Adjust Manual in the Adjust Station and execute the “PRODUCT ID & USB 
SERIAL No. INPUT” and enter these IDs.
Note:  A newly entered Product ID is not always equal to the ID before board replacement. If the new ID differs from the previous ID, it may cause a difference 
from the ID registered by the customer.
Data for projector
Before replacing the board with a spare board, acquire the following data from the current board.
•  Fixed value (that shows irradiation performance of the projector).
•  Serial number of the projector unit.
To acquire the data, start Adjust Manual from Adjust Station and select [Projector Data Reference] on the [DATA] tab.
Update of MAC Address
When replacing a VC board, the IC’s unique number (MAC address) must be reloaded.
After the board has been replaced with a board for service, perform the following procedure to reload the IC’s unique number (MAC address).
Note:  Perform this operations after all work has been done.
1.  Download the latest-version Adjust Manual.
2.  Install the downloaded Adjust Manual.
3.  Start the Adjust Manual, and execute “Wireless LAN check” on the ADJUST tab.
If “Wireless LAN check” is not executed and the backup data before replacement is restored, the MAC address in the Wi-Fi module does not match 
the MAC address in the flash memory, causing an error during Wi-Fi transfer.
Note:  The “LOAD AND WRITE” function in “ADJUSTMENT DATA BACKUP” on the DATA tab in the Adjust manual overwrites all data of the unit. Therefore, 
the MAC address updated during the above procedure is also overwritten.
After the replacement and repair, the MAC address is changed, and thus the re-setting for connection devices is required. Accordingly, download the 
Flyer of WLAN Reset (Flyer of WLAN Reset_9834752[][].pdf) and print out it, and attach it to the set when returning the set to customer.
– ENGLISH –
About unit with Internal Memory Model
After the board replacement, execute the procedure below first.
1.  Execute the [DESTINATION DATA WRITE] of ADJUST tab in the Adjust Manual.
2.  Execute the script files below. (Refer to the flowchart in Fig. 1)
• 14DdmMmcReadTestMINI_v6.vbe
• 14DdmMmcMakePartition_v6.vbe
Unless these script files are executed, the following symptoms may appear.
Make sure execute the above script files.
•  The internal memory is not recognized as a media.
•  The management file saved in the internal memory model cannot be repaired.
•  The internal memory cannot be formatted.
START
END
Reactive the camcorder automatically
Disconnect the USB cable,
 and turn off the power switch.
Select the "USB CONNECT" to establish 
the connection
Execute 
the "14DdmMmcReadTestMINI_v6.vbe"
(several second later)
Wait until "SetOverallReadMINI OK" display
(10 seconds later)
Reactive the camcorder automatically
Execute
 the "14DdmMMCMakePartition_v6.vbe"
(several second later)
Wait until "MakePartition OK" display
During the power is turning-on,
 pull-out the AC-adapter. 
Then connect the AC-adapter Again 
(It's running with blue color monitor.)
Connect to the PC with a USB cable, 
and turn on the power switch.
* by SEUS driver
Fig.1
1-3.  CHECKING THE Wi-Fi FUNCTION
Perform the following procedure to check the Wi-Fi function.
Required equipment: Windows personal computer with Wi-Fi interface
1.  Turn on the power of the unit.
2.  Perform the following operations.
 [MENU]→[Camera/Mic]→[
 Shooting Assist]→[Ctrl with Smartphone]
3.  When preparation for Wi-Fi has been completed, the following screen opens and a password for Wi-Fi connection is displayed.
Ctrl with Smartphone
Operate smartphone to connect to
this device via Wi-Fi.
SSID DIRECT-XXXX:HDR-XXXX
Password XXXXXXXX
Device Name HDR-XXXX
Wi-Fi
1-2
HDR-PJ800/PJ810/PJ810E/PJ820/PJ820E_L2
4.  Confirm on the personal computer that the unit is detected as a connectable wireless network.
5.  To further confirm that the unit is connectable, connect the unit to the personal computer and double-click the “current connection”from the icon 
displayed on the notice field, make sure that the unit is displayed in the Wireless internet access column.
1-4.  PRECAUTION ON REPLACING THE LD-1014 BOARD
Angular Velocity Sensor
When you replace to the repairing board, write down the sensitivity displayed on the angular velocity sensor SE7701 (PITCH/YAW).
Start the Adjust Manual in the Adjust Station and execute the “GYRO sensor sensitivity adj”.
Note: The sensor sensitivity of SE7701 (PITCH/YAW) on LD-1014 board is written only repair parts.
SE7701
P: PITCH sensor sensitivity
Y: YAW sensor sensitivity
Type A:
Type B:
Y P
Y P
LD-1014 BOARD (SIDE A)
– ENGLISH –
1-5. SELF-DIAGNOSIS FUNCTION
1-5-1. Self-diagnosis Function
When problems occur while the unit is operating, the self-diagnosis 
function starts working, and displays on the Viewfinder or the LCD 
screen what to do.
This function consists of two display; self-diagnosis display and service 
mode display. Details of the self-diagnosis functions are provided in the 
Instruction manual.
1-5-2. Self-diagnosis Display
When problems occur while the unit is operating, the counter of the 
Viewfinder or the LCD screen shows a 4-digit display consisting of an 
alphabet and numbers, which blinks at 3.2 Hz. This 5-character display 
indicates the “repaired by:”, “block” in which the problem occurred, and 
“detailed code”of the problem.
0 0
3 2
C
Repaired by:
Refer to “1-5-3. Self-diagnosis Code Tabl e”.
Indicates the appropriate
step to be taken.
E.g.
13 ....
32 ....Turn on power again.
Block
Detailed Code
Blinks at 3.2 Hz
C : Corrected by customer
E : Corrected by service
engineer
Format the “memory card”.
Viewfinder or LCD screen
1-5-3. Self-diagnosis Code Table
Self-diagnosis Code
Symptom/State
Correction
Repaired by:
Block
Function
Detailed
Code
C
0
4
0
0
Non-standard battery is used.
Use the InfoLITHIUM battery.
C
0
6
0
0
The battery pack temperature is high.
Change the battery pack or place it in a cool place.
C
1
3
0
Memory card is unformatted.
Memory card is broken.
Format the memory card.
Insert a new memory card.
C
1
3
0
2
Access error
Remove the power source. Reconnect it again and operate your cam-
corder again.
C
1
3
0
3
Access error (External media)
Turn power off and turn power on again.
C
1
3
0
4
Drive fault (External media)
Turn power off and turn power on again.
C
E
3
2
6
1
6
0
0
0
Difficult to adjust focus
(Cannot initialize focus)
Retry turn the power on by the power switch. If it does not recover, 
check the focus MR sensor of lens block (pin es, rs of CN6801 on the 
LD-1014 board). If it is OK, check the focus motor drive IC (IC6800 on 
the LD-1014 board).
E
2
0
0
0
Flash memory data are rewritten.
Make flash memory data correct value. (Note 1)
E
3
1
0
0
Drive fault
Turn power off and turn power on again.
Note 1: Start the Adjust Manual in the Adjust Station and refer to the “DESTINATION DATA WRITE”.
Note 2: Functions of codes with * mark are not provided in this unit.
*
*
*
(                                           )
*
1-3
HDR-PJ800/PJ810/PJ810E/PJ820/PJ820E_L2
– ENGLISH –
Self-diagnosis Code
Symptom/State
Correction
Repaired by:
Block
Function
Detailed
Code
E
4
1
0
0
Wi-Fi Module Hardware Error
Check that connection between CN4902 on the VC-1022 board and 
CN2301 on the WF-1004 board by FP-2181 flexible board.
E
6
1
1
0
Zoom operations fault
(Cannot initialize zoom lens.)
Inspect the lens block zoom signal (pin wg, wh, rj, rk of CN6801 on 
the LD-1014 board when zooming is performed when the zoom lever 
is operated, and the zoom motor drive circuit (IC6800 on the LD-1014 
board) when zooming is not performed.
E
6
1
1
1
The abnormalities in initialization of the focus 
lens and the abnormalities in initialization of 
the zoom lens occurred simultaneously.
Check both C: 32: 60 and E: 61: 10 of the self-diagnosis code.
E
6
1
3
0
Reset position detection error on the stepper 
iris initializing
Turn the power on to open lens barrier. Disconnect the battery or power 
cord, and then connect again.
Confirm that the iris blades in lens are working.
If iris blades do not working, check the iris motor drive IC in lens drive 
block (pin ef, eg, ej, ek, r;, ra of CN6801 on the LD-1014 board).
If iris blades work normally, confirm that they are closing completely 
and confirm following item.
・  Case of the iris blades do not close normally Replace the lens block).
・  Case of “E: 61: 30” is appeared and iris blades closed completely.
  Confirm that communication with lens block is normal.
・  Case of LCD is not displayed normally Check that connection be-
tween CN1001 on CM-1007 board and CN4004 on VC-1022 board 
by LF-2063 flexible board.
・  Case of LCD is displayed normally Replace the lens block.
E
6
1
3
1
Error in detection of the Reset Position at the 
time of Stepper IR Filter initialization.
Check that connection between CN6801 on the LD-1014 board and 
the lens block by LF-2026 flexible board.
E
6
2
0
0
Handshake correction function does not work 
well. (With PITCH angular velocity sensor 
output stopped.)
Inspect PITCH angular velocity sensors (SE7701 on the LD-1014 
board) peripheral circuits.
E
6
2
0
1
Handshake correction function does not work 
well. (With YAW angular velocity sensor 
output stopped.)
Inspect YAW angular velocity sensors (SE7701 on the LD-1014 board) 
peripheral circuits.
E
6
2
0
2
Abnormality of IC for steadyshot.
Refer to “1-6-1. E : 62 : 02 (Abnormality of IC for Steadyshot) Oc-
curred”.
E
6
2
0
3
IC for steadyshot and micro controller com-
munication abnormality among.
Inspect the steadyshot circuit (IC6800 on the LD-1014 board).
E
6
2
0
4
Image vibration correction during handshake 
function does not work.
Inspect the image vibration angular velocity sensors (SE7711 on the 
OC-1003 board) peripheral circuits.
E
6
2
1
0
Shift lens initializing failure.
Replacement of lens block (Note 3). 
If an error occurs again, replace the LD-1014 board.
E
6
2
1
1
Shift lens overheating (Pitch)
Refer to “1-6-2. E : 62 : 11 (Shift Lens Overheating (Pitch)) Occurred”.
E
6
2
1
2
Shift lens overheating (Yaw)
Refer to “1-6-3. E : 62 : 12 (Shift Lens Overheating (Yaw)) Occurred”.
E
6
2
2
0
Abnormality of thermistor.
Refer to “1-6-4. E : 62 : 20 (Abnormality of Thermistor) Occurred”.
E
6
2
3
0
Abnormal CPU
Turn power off and turn power on again.
E
9
1
0
1
Abnormality when flash is being charged.
Check or replace the LED Flash/Video light or charging capacitor. 
E
9
1
0
2
Abnormality of LED Video light.
Check or replace the LED Flash/Video light or charging capacitor. 
E
9
1
0
3
Abnormality of LED Video light  Tempera-
ture detection.
Check or replace the LED Flash/Video light or charging capacitor. 
Note 3: When the lens block was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
Self-diagnosis Code
Symptom/State
Correction
Repaired by:
Block
Function
Detailed
Code
E
9
2
0
1
Battery current value goes over the max 
discharge current
Check the remaining battery power because this symptom maybe 
depended on the remaining battery level, and confirm whether or 
not the symptom is occurred after replacing the battery. If the symp-
tom is still occurred, overhaul inspection is needed. Check each 
output of DC/DC converter (IC5100 on the VC-1022 board) with 
connected the DC JACK (J901) on the VC-1022 board. 
(The minimum connection to periphery)
E
9
4
0
0
Fault of writing or erasing the flash mem-
ory
PJ810/PJ810E:
Inspect the flash memory (IC8101 on the MM-102 board).
PJ800/PJ820/PJ820E:
Inspect the flash memory (IC8101, IC8201 on the MM-102 board).
E
9
4
0
1
Internal flash memory fault
PJ810/PJ810E:
Inspect the flash memory (IC8101 on the MM-102 board).
PJ800/PJ820/PJ820E:
Inspect the flash memory (IC8101, IC8201 on the MM-102 board).
E
9
4
0
2
BGM data error
Check the CPU (IC6000 on the VC-1022 board).
E
9
5
0
0
GPS hardware error
Turn power off and turn power on again.
E
9
5
0
1
Acceleration sensor HW error
Check that connection between CN4901 on the VC-1022 board and 
CN4501 on the PD-1027 board by FP-2180 flexible board.
E
9
6
0
0
Map area mount error
Turn power off and turn power on again.
E
9
7
0
0
Projector  hardware error
Turn power off and turn power on again.
Note:  Functions of codes with * mark are not provided in this unit.
1-6.  METHOD OF COPING WITH SHIFT LENS ERROR
R1401
IC6800
C6814 C6815
C6816 C6817
LD-1014 BOARD (SIDE A)
Fig. 1
Measurement points on the LD-1014 board
*
*
1-4
HDR-PJ800/PJ810/PJ810E/PJ820/PJ820E_L2
– ENGLISH –
approx. 330 msec
Note: The length of low section will vary a little depending on the conditions.
Fig. 2
Change in output voltage of R1401 on the LD-1014 board
1-6-1. E : 62 : 02 [Abnormality of IC for Steadyshot] Occurred
Order
Procedure
1
Turn the power OFF.
2
While measuring with an oscilloscope the output voltage of R1401 in the periphery of IC6800 on the LD-1014 board, turn the 
power ON to check that the output voltage immediately after the power on change as shown in Fig. 2.
3
If the output voltage change as shown in Fig. 2, replace the lens block (Note). If it does not change as shown in Fig. 2, inspect 
the camera control circuit (IC6000 of VC-1022 board) periphery.
Note:  When the lens block was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
1-6-2. E : 62 : 11 [Shift Lens Overheating (Pitch)] Occurred 
Order
Procedure
1
Start the Adjust Manual in the Adjust Station and execute the [Measure to E:62:11/12] on the [SERVICE] tab.
2
Check if the balanced optical steadyshot unit moves while setting the order 1.
If the balanced optical steadyshot unit does not move, replace the lens block (Note).
When the shift lens moved, proceed to the order 3.
3
While setting the order 1, measure with an oscilloscope the output voltage of C6816 and C6817 in the periphery of IC6800 on the LD-
1014 board to check the output voltage varies.
4
If the output voltage does not vary, replace the lens block (Note).
When the output voltage varied, proceed to the order 5.
5
Turn the power OFF.
6
While measuring with an oscilloscope the output voltage of R1401 in the periphery of IC6800 on the LD-1014 board, turn the power 
ON to check that the output voltage immediately after the power on change as shown in Fig. 2.
7
If the output voltage rises to 3V, replace the lens block (Note).
If it does not change as shown in Fig. 2, inspect the camera control circuit (IC6000 of VC-1022 board and IC6800 of LD-1014 board) 
periphery.
Note:  When the lens block was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
 
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
1-6-3.E : 62 : 12 [Shift Lens Overheating (Yaw)] Occurred
Order
Procedure
1
Start the Adjust Manual in the Adjust Station and execute the [Measure to E:62:11/12] on the [SERVICE] tab.
2
Check if the balanced optical steadyshot unit moves while setting the order 1.
If the shift lens does not move, replace the lens block (Note).
When the balanced optical steadyshot unit moved, proceed to the order 3.
3
While setting the order 1, measure with an oscilloscope the output voltage of C6814 and C6815 in the periphery of IC6800 on the LD-
1014 board to check the output voltage varies.
4
If the output voltage does not vary, replace the lens block (Note).
When the output voltage varied, proceed to the order 5.
5
Turn the power OFF.
6
While measuring with an oscilloscope the output voltage of R1401 in the periphery
of IC6800 on the LD-1014 board, turn the power ON to check that the output voltage
immediately after the power on change as shown in Fig. 2.
7
If the output voltage rises to 3V, replace the lens block (Note).
If it does not change as shown in Fig. 2, inspect the camera control circuit (IC6000 of VC-1022 board and IC6800 of LD-1014 board) 
periphery.
Note:  When the lens block was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
 
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
1-6-4. E : 62 : 20 [Abnormality of Thermistor] Occurred
Order
Procedure
1
Turn the power ON.
2
Confirm the connections of flexible flat cables and connectors between the lens block and LD-1014 board.
3
In case of no malfunction of connections, replace the lens block with new one (Note) . When the error has occurred in spite of the lens 
replacement, replace LD-1014 board with new one.
Note:  When the lens block was replaced, start the Adjust Manual in the Adjust Station and execute the necessary adjustment items.
After the adjustment, make sure with the STEADYSHOT turned ON that the steadyshot functions appropriately in the handheld operation.
 
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