DOWNLOAD Sony XR-M510 Service Manual ↓ Size: 7.49 MB | Pages: 56 in PDF or view online for FREE

Model
XR-M510
Pages
56
Size
7.49 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xr-m510.pdf
Date

Sony XR-M510 Service Manual ▷ View online

SERVICE MANUAL
FM/MW/LW CASSETTE CAR STEREO
AEP Model
UK Model
E Model
XR-M510
Ver 1.0  2000.12
9-870-230-11
Sony Corporation
2000L0553-1
Audio Entertainment Group
C
 2000.12
General Engineering Dept.
SPECIFICATIONS
Dolby noise reduction manufactured under license from
Dolby Laboratories.
“DOLBY” and the double-D symbol 
;
 are trademarks
of Dolby Laboratories.
General
Outputs
Audio output (2)
Power aerial relay control
lead
Power amplifier control
lead
Inputs
Telephone ATT control
lead
Illumination control lead
Tone controls
Bass 
±
9 dB at 100 Hz
Treble 
±
9 dB at 10 kHz
Power requirements
12 V DC car battery
(negative earth)
Dimensions
Approx. 178 
×
 50 
×
 182 mm
(w/h/d)
Mounting dimensions
Approx. 182 
×
 53 
×
 163 mm
(w/h/d)
Mass
Approx. 1.3 kg
Supplied accessories
Card remote commander
RM-X96
Parts for installation and
connections (1 set)
Design and specifications are subject to change
without notice.
Cassette player section
Tape track
4-track 2-channel stereo
Wow and flutter
0.08 % (WRMS)
Frequency response
30 – 20,000 Hz
Signal-to-noise ratio
Tuner section
FM
Tuning range
87.5 – 108.0 MHz
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450kHz
Usable sensitivity
8 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
66 dB (stereo),
72 dB (mono)
Harmonic distortion at 1 kHz
0.6 % (stereo),
0.3 % (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
MW/LW
Tuning range
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450 kHz
Sensitivity
MW: 30 
µ
V
LW: 40 
µ
V
Power amplifier section
Outputs
Speaker outputs
Speaker impedance
4 – 8 ohms
Maximum power output 50 W 
×
 4 (at 4 ohms)
Dolby NR off
61 dB
58 dB
Dolby B NR
67 dB
64 dB
Cassette type
TYPE II, IV
TYPE I
Model Name Using Similar Mechanism WX-C5000/XR-M500R
Tape Transport Mechanism Type
MG-25E-136
2
XR-M510
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
...............................................
3
2.
GENERAL
Location of Controls .......................................................
4
Setting the Clock .............................................................
4
Changing the Sound and Display Settings .....................
5
Installation .......................................................................
5
Connections .....................................................................
6
3.
DISASSEMBLY
......................................................... 10
4.
ASSEMBLY
................................................................. 14
5.
MECHANICAL  ADJUSTMENTS
....................... 19
6.
ELECTRICAL  ADJUSTMENTS
Tape Deck Section .......................................................... 19
Tuner Section .................................................................. 20
7.
DIAGRAMS
7-1. Block Diagram  – TUNER/TAPE Section – .................. 21
7-2. Block Diagram  – MAIN Section – ................................ 22
7-3. Block Diagram
 – DISPLAY/BUS CONTROL Section – ....................... 23
7-4. Block Diagram  – POWER SUPPLY Section – ............. 24
7-5. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 25
7-6. Printed Wiring Boards
– MAIN Board (Component Side) – .............................. 26
7-7. Printed Wiring Boards
– MAIN Board (Conductor Side) – ................................ 27
7-8. Schematic Diagram  – MAIN Board (1/4) – .................. 28
7-9. Schematic Diagram  – MAIN Board (2/4) – .................. 29
7-10. Schematic Diagram  – MAIN Board (3/4) – .................. 30
7-11. Schematic Diagram  – MAIN Board (4/4) – .................. 31
7-12. Printed Wiring Boards  –SUB Board – ........................... 32
7-13. Schematic Diagram  – SUB Board – .............................. 33
7-14. Printed Wiring Boards  – DISPLAY Board – ................. 34
7-15. Schematic Diagram  – DISPLAY Board – ..................... 35
7-16. IC Pin Function Description ........................................... 38
8.
EXPLODED  VIEWS
................................................ 45
9.
ELECTRICAL  PARTS  LIST
............................... 49
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
3
XR-M510
R625
R626
R719
R720
IC601
SECTION  1
SERVICING  NOTES
PRECAUTION ON OPEN/CLOSE FRONT PANEL
The front panel opens to the bottom of main unit.
In performing the repair, place the main unit on the base having
the height exceeding 1 cm.
Open the front panel by supplying the power through the follow-
ing steps:
1. Disconnect the motor connector (CN501) from main board.
2. Supply the power to the motor.
Voltage
: 9 V
Yellow wiring : MOTOR –
Black wiring : MOTOR +
front panel
XR-M510
( SIDE VIEW)
1cm
base
black wiring
yellow 
wiring
connector
(CN501)
+
MODEL IDENTIFICATION
There are three types of main board in according of destination.
– MAIN Board (Component Side) –
– MAIN Board (Conductor Side) –
R625 R626 R719 R720
Indicated language
TYPE A
a
a
×
×
English, Spanish,
Swedish, Portuguese
TYPE B
×
×
a
a
French, German, Dutch,
Italian
South
a
×
×
a
English, Czeck, Polish,
European
Turkish
TYPE A, B, or South European model can also be identified from
the front panel display language.
For a switching method of display language, see page 5.
4
XR-M510
SECTION  2
GENERAL
This section is extracted from
instruction manual.
6
Location of controls
SOURCE
1
2
3
4
5
6
CLOSE
OFF
DISC
DISC
EN
TE
R
SO
UN
D
M
EN
U
LIS
T
REP
SHUF
DSPL
PTY
MODE
XR-M510
TA
AF
D-BASS
Security side
Operation side
7
qk TA button  16, 17, 18
ql SOUND button
w; PRST/DISC +/– (cursor up/down) buttons
SEEK/AMS –/+ (cursor left/right) buttons
13
wa ENTER button
ws CLOSE button
wd D-BASS button
Warning when installing in a car
without ACC (accessory) position on
the ignition key switch
Be sure to press 
(OFF) on the unit for
two seconds to turn off the clock display
after turning off the engine.
When you press 
(OFF) only momentarily,
the clock display does not turn off and this
causes battery wear.
The corresponding buttons of the unit
control the same functions as those on
the card remote commander.
10 Reset button  8
Main display window
OPEN button  38
4qa Receptor for the card remote
commander
Volume adjust buttons
DSPL/PTY (display mode change/
programme type) button
Sub display window
MENU button
9
Z (eject) button  11
qs LIST button
qd OFF button*  9
qf MODE button
qg SOURCE (TUNER/TAPE/CD/MD) button
qh AF button  16, 18
qj Number buttons
During radio reception:
Preset number select
13, 14, 17, 33, 34
During tape playback:
(1) REP  12
During CD/MD playback:
(1) REP  28
(2) SHUF  28
5
OFF
D-BASS
SEEK
PTY
SEEK
MENU
LIST
SOUND
ENTER
DISC
DISC
SOURCE
DSPL
AF/TA
MODE
VOL
ATT
OPEN/CLOSE
Location of controls
Refer to the pages listed for details.
OFF button  9, 11
MENU button  10, 12, 13, 14, 16, 18, 20,
24, 25, 27, 28, 29, 31, 33, 34, 36
SOURCE (TUNER/TAPE/CD/MD) button
9, 11, 13, 14, 25, 26, 30, 32, 33
4
</, (SEEK/AMS –/+) buttons
9, 10, 11, 12, 14, 16, 20, 23, 24, 25, 27, 28,
29, 31, 32, 34, 36
Automatic Music Sensor (
./>)
11, 27
Manual search (
m/M)  27
Seek  14
SOUND button  23
DSPL/PTY (display mode change/
programme type) button
19, 26, 27, 29, 36
ATT (attenuate) button  23
D-BASS button  24
OPEN/CLOSE button  11
LIST button  29, 30, 35
qa
M/m (DISC/PRST +/–) buttons
9, 10, 12, 13, 14, 16, 18, 19, 20, 24, 25,
27, 28, 29, 30, 31, 32, 33, 34, 36
During radio reception:
Preset stations select  14
During CD/MD playback:
Disc change  27
qs ENTER button  10, 12, 13, 14, 16, 18, 19,
20, 24, 25, 27, 29, 30, 31, 33, 34, 35, 36
qd AF/TA button  16, 17, 18
qf MODE button
11, 12, 13, 14, 26, 30, 32, 33
During tape playback:
Playback direction change  11
During radio reception:
BAND select  13, 14
During CD/MD playback:
CD/MD unit select  26
qg VOL (Volume adjust) buttons
A unit turned off by pressing 
(OFF) for two
seconds cannot be operated with the card
remote commander unless 
(SOURCE) on the
unit is pressed or a cassette is inserted to
activate the unit first.
Card remote commander RM-X96
10
Tips
• You can use the convenient CT function to set
the clock automatically (page 20).
• When the D.Info mode is set to “on,” the time is
always displayed (except for some functions of
SA mode) (page 23).
Setting the clock
The clock uses a 24-hour digital indication.
Example: To set the clock to 10:08
1
Press 
(MENU), then or m repeatedly
until “Clock” appears.
1 Press (ENTER).
The hour indication flashes.
2 Press or m to set the hour.
3 Press ,.
The minute indication flashes.
4 Press or m to set the minute.
2
  Press 
(ENTER).
The clock starts.
Page of 56
Display

Sony XR-M510 Service Manual ▷ Download

  • DOWNLOAD Sony XR-M510 Service Manual ↓ Size: 7.49 MB | Pages: 56 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony XR-M510 in PDF for free, which will help you to disassemble, recover, fix and repair Sony XR-M510 Car Audio. Information contained in Sony XR-M510 Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.