DOWNLOAD Sony MEX-DV900 / MEX-DV90EE Service Manual ↓ Size: 8.47 MB | Pages: 76 in PDF or view online for FREE

Model
MEX-DV900 MEX-DV90EE
Pages
76
Size
8.47 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
mex-dv900-mex-dv90ee.pdf
Date

Sony MEX-DV900 / MEX-DV90EE Service Manual ▷ View online

SERVICE MANUAL
Audio&Video Business Group
Sony Corporation
Published by Sony Techno Create Corporation
System
Laser: Semiconductor laser
Signal format system: PAL (Except E model)
PAL/NTSC Switchable 
 (E and Indian models)
DVD/CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10 – 20,000 Hz
Wow and flutter: Below measurable limit
Harmonic distortion: 0.01 %
Tuner section
FM
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 10.7 MHz/450 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz: 0.5 % (stereo),
0.3 % (mono)
Separation: 35 dB at 1 kHz
Frequency response: 30 – 15,000 Hz
MW/LW (AEP, Russian and UK models)
Tuning range:
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal: External antenna (aerial)
Intermediate frequency: 10.7 MHz/450 kHz
Sensitivity: MW: 30 μV, LW: 40 μV
Power amplifier section
Outputs: Speaker outputs (sure seal connectors)
Speaker impedance: 4 – 8 ohms
Maximum power output: 52 W
× 4 (at 4 ohms)
General
Outputs:
Video output terminal
Rear audio output terminals
Power antenna (aerial) relay control terminal
Power amplifier control terminal
Inputs:
AUX audio input terminals
Antenna (aerial) input terminal
Parking break control terminal
AUX input jack (stereo mini jack)
Tuning range:
AEP and UK models: 87.5 – 108.0 MHz
Russian model:
FM1/FM2: 87.5 – 108.0 MHz (at 50 kHz step)
FM3: 65 – 74 MHz (at 30 kHz step)
Asian model: 87.5 – 108.0 MHz (at 50 kHz step)
Latin American model:
87.5 – 107.9 MHz (at 200 kHz step)
AM (E and Indian models)
Tuning range:
Asian model:
531 – 1,602 kHz (at 9 kHz step)
Latin American model:
530 – 1,710 kHz (at 10 kHz step)
Antenna (aerial) terminal: External antenna (aerial)
Intermediate frequency: 10.7 MHz/450 kHz
Sensitivity: 30 μV
Tone controls:
Low: ±10 dB at 60 Hz (XPLOD)
Mid: ±10 dB at 1 kHz (XPLOD)
Hi: ±10 dB at 10 kHz (XPLOD)
Power requirements: 12 V DC car battery
(negative ground (earth))
Dimensions: Approx. 178
× 50 × 180 mm
(7
1
/
8
× 2 × 7
1
/
8
in) (w/h/d)
Mounting dimensions: Approx. 182
× 53 × 163 mm
(7
1
/
4
× 2
1
/
8
× 6
1
/
2
in) (w/h/d)
Mass: Approx.  1.4 kg (3 lb 2 oz)
Supplied accessories:
Card remote commander: RM-X168
Parts for installation and connections (1 set)
Your dealer may not handle some of the above
listed accessories. Please ask the dealer for
detailed information.
DivX, DivX Certified, and associated logos are
trademarks of DivX, Inc. and are used under
license.
Design and specifications are subject to change
without notice.
US and foreign patents licensed from Dolby 
Laboratories.
MPEG Layer-3 audio coding technology and 
patents licensed from Fraunhofer IIS and
Thomson.
This product is protected by certain intellectual 
property rights of Microsoft Corporation. Use or 
distribution of such technology outside of this 
product is prohibited without a license from 
Microsoft or an authorized Microsoft subsidiary.
connector
connector
SPECIFICATIONS
MULTI DISC PLAYER
9-887-927-02
2009A05-1
© 
2009.01
AEP Model
UK Model
E Model
MEX-DV900
Russian Model
MEX-DV90EE
Ver. 1.1  2009.01
Model Name Using Similar Mechanism
NEW
Mechanism Type
MG-612L-187
Optical Pick-up Name
KHS-360A
Photo: MEX-DV900
MEX-DV90EE/DV900
MEX-DV90EE/DV900
2
Notes on chip component replacement
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY-RELATED COMPONET WARNING!
COMPONENTS  IDENTIFIED  BY  MARK 0 OR  DOTTED  LINE  
WITH  MARK 
0 ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
CAUTION
Use of controls or adjustments or performance of procedures other than 
those specifi ed herein may result in hazardous radiation exposure.
CAUTION
RADIATION WHEN OPEN AND INTERLOCKS DEFEATED.
DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
:CLASS 1M VISIBLE/INVISIBLE LASER
This label is located on the bottom of the 
chassis.
This label is located on the drive unit’s internal 
chassis.
“DVD VIDEO,” “DVD-R,” “DVD-RW,” 
“DVD+R,” and “DVD+RW” are trademarks.
“DivX” and “DivX Certified” are 
registered trademarks or trademarks 
of DivX, Inc.
THIS PRODUCT IS LICENSED UNDER THE 
MPEG-4 VISUAL PATENT PORTFOLIO 
LICENSE FOR THE PERSONAL AND NON-
COMMERCIAL USE OF A CONSUMER FOR 
DECODING MPEG-4 VIDEO THAT WAS 
ENCODED BY A CONSUMER ENGAGED IN 
A PERSONAL AND NON-COMMERCIAL 
ACTIVITY AND/OR WAS OBTAINED FROM 
A VIDEO PROVIDER LICENSED BY MPEG 
LA TO PROVIDE MPEG-4 VIDEO. NO 
LICENSE IS GRANTED OR SHALL BE 
IMPLIED FOR ANY OTHER USE. 
ADDITIONAL INFORMATION INCLUDING 
THAT RELATING TO PROMOTIONAL, 
INTERNAL AND COMMERCIAL USES AND 
LICENSING MAY BE OBTAINED FROM 
MPEG LA, LLC. SEE 
HTTP://WWW.MPEGLA.COM
Manufactured under license 
from Dolby Laboratories.
“Dolby” and the double-D 
symbol are trademarks of Dolby Laboratories.
Microsoft, Windows Media, 
and the Windows logo are 
trademarks or registered 
trademarks of Microsoft 
Corporation in the United States and/or other 
countries.
Ver. 1.1
MEX-DV90EE/DV900
3
1. 
SERVICING  NOTES
  .............................................   4
2. GENERAL
  ..................................................................   7
3. DISASSEMBLY
3-1.   Disassembly Flow  ..........................................................   13
3-2.   Sub Panel Complete Assy ...............................................   13
3-3.   DVD Mechanism Deck Block ........................................   14
3-4.   DC Fan (25X25) (M901), MAIN Board  ........................   14
3-5.   SENSOR Board, Chassis (T612Z) Sub Assy ..................   15
3-6.   Chassis (OP, Z) Complete Assy ......................................   15
3-7.   SERVO Board  ................................................................   16
4. 
ELECTRICAL  CHECK 
 .........................................   17
5. DIAGRAMS
5-1.  Block Diagram - SERVO/VIDEO Section - ...................   19
5-2.  Block Diagram - TUNER/AUDIO Section - ..................   20
5-3. Block 
Diagram 
 
- PANEL/POWER SUPPLY Section - ............................   21
5-4.  Schematic Diagram - SERVO Board (1/3) - ...................   23
5-5.  Schematic Diagram - SERVO Board (2/3) - ...................   24
5-6. Schematic 
Diagram 
 
- SERVO Board (3/3), SENSOR Board - .......................   25
5-7.  Printed Wiring Board - SERVO Board (Side A) - ..........   26
5-8. Printed 
Wiring 
Boards 
 
- SERVO Board (Side B), SENSOR Board - ..................   27
5-9.  Schematic Diagram - MAIN Board (1/2) - .....................   28
5-10.  Schematic Diagram - MAIN Board (2/2) - .....................   29
5-11.  Printed Wiring Board - MAIN Board - ...........................   30
5-12.  Printed Wiring Board - KEY Board -..............................   31
5-13.  Schematic Diagram - KEY Board - ................................   32
6. 
EXPLODED  VIEWS
6-1. Main 
Section 
...................................................................  46
6-2.  Front Panel Section .........................................................   47
6-3.  DVD Mechanism Deck Section (MG-612L-187) ..........   48
7. 
ELECTRICAL  PARTS  LIST
  ..............................   49
TABLE  OF  CONTENTS
Ver. 1.1
Note: In this set, the SERVO board has been changed in the 
midway of production.
 
Printed wiring boards, schematic diagrams and electrical 
parts list of the SERVO board that have been described to 
this service manual are information before it is changed.
 
Refer to supplement-1 for the SERVO board after it chang-
es.
MEX-DV90EE/DV900
4
SECTION  1
SERVICING  NOTES
The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the 
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTE  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in tha optical 
pick-up block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
MODEL  IDENTIFICATION
  NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP 
BLOCK  OR  BASE  UNIT
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution:  The printed pattern (copper foil) may peel away if the 
heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
NOTE  THE  IC4  ON  THE  SERVO  BOARD  
REPLACING
IC4 cannot exchange with single. When this part is damaged, ex-
change the entire mounted board.
NOTE  THE  IC503  ON  THE  MAIN  BOARD  
REPLACING
IC503 cannot exchange with single. When this part is damaged, 
exchange the entire mounted board.
Label indication
Destination
Signal format system
Region code
Part No.
PAL
2
3-283-924-0[]
DV900: AEP and UK models
PAL
3
3-283-920-0[]
DV900: E (PAL) model
NTSC
4
3-283-921-0[]
DV900: E (NTSC) model
PAL
5
3-283-922-0[]
DV900: Indian model
PAL
5
3-283-925-0[]
DV90EE: Russian model
– Bottom View –
Part No.
Region Code
EXTENSION  CABLE  AND  SERVICE  POSITION
When repairing or servicing this set, connect the jig (extension cable) as shown below.
•  Connect the MAIN board (CN101) and the SERVO board (CN3) with the extension cable (Part No. J-2502-062-1). 
SERVO board
(CN3)
MAIN board
(CN101)
extension cable
(Part No. J-2502-062-1)
Ver. 1.1
Page of 76
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Sony MEX-DV900 / MEX-DV90EE Service Manual ▷ Download

  • DOWNLOAD Sony MEX-DV900 / MEX-DV90EE Service Manual ↓ Size: 8.47 MB | Pages: 76 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony MEX-DV900 / MEX-DV90EE in PDF for free, which will help you to disassemble, recover, fix and repair Sony MEX-DV900 / MEX-DV90EE Car Audio. Information contained in Sony MEX-DV900 / MEX-DV90EE Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.