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Model
MDS-JA555ES
Pages
88
Size
8.01 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio / S/M MDS-JA555ES US CA AEP UK99
File
mds-ja555es.pdf
Date

Sony MDS-JA555ES Service Manual ▷ View online

25
SECTION 5
ELECTRICAL ADJUSTMENTS
5-1. On Part Replacement and Adjustment
• Perform the checks and adjustments of the MDM and MBU blocks following the procedure below .
The procedure is changed depending on the replaced part.
• Temperature compensation 
   offset check
• Laser power check
• Traverse check
• Focus bias check
• C PLAY check
• Self record/playback check
NG
Part Replacement and repairing
OWH is replaced ?
NO
Either OP, IC171, IC101, or 
IC121 is replaced ?
NO
YES
NO
YES
YES
NO
Initial setting of adjustment value
OP or IC171 is replaced ?
Either IC171 or D101 is replaced ?
Recording the IOP information
(IOP value that is recorded in OP)
Temperature compensation offset adjustment
• Traverse adjustment
• Focus bias adjustment
• Error rate adjustment
• Auto gain adjustment
OK
YES
The error occurs by other cause. 
Perform the mechanism check of 
the sled and spindle system, etc.
• Abbreviation
OP
: Optical pick-up
OWH : Overwrite head
26
5-2. Precautions for Checking Laser Diode
Emission
To check the emission of the laser diode during adjustments, never
view directly from the top as this may lose your eye-sight.
5-3. Precautions for Use of Optical Pick-up
(KMS-260B)
As the laser diode in the optical pick-up is easily damaged by static
electricity, solder the laser tap on the flexible board of the optical
pick-up when using it.
Before disconnecting the connector, disorder the laser tap. Be careful
not to remove the solder before connecting the connector. Also take
adequate measures to prevent damage by static electricity. Handle
the flexible board with care as it breaks easily.
5-4. Precautions for Adjustments
1) When replacing the following parts, perform the
adjustments and checks with !! in the order shown in the
following table.
Optical pick-up flexible board
Pick-up
Flexible board
Laser tap
2) Set the test mode when performing the adjustments.
After completing the adjustments, exit the test mode.
Perform the adjustments and checks in “Group S” of the test
mode.
3) Perform the necessary adjustments only in the order given.
4) Use the following tools and measuring devices.
• Check disc (MD) TDYS-1 (Parts No.: 4-963-646-01)
• Test disc (MDW-74/AU-1) (Parts No.: 8-892-341-41)
• Laser power meter LPM-8001 (Parts No.: J-2501-046-A)
Or
• MD laser power meter 8010S (Parts No.: J-2501-145-A)
(Note)
• Oscilloscope (Measure after perform the CAL of the probe.)
• Digital voltmeter
• Thermometer
• Tool for checking waveform of BD board (Parts No.: J-2501-
149-A)
5) When observing several signals on the oscilloscope, etc., make
sure that VC and ground do not connect inside the oscilloscope.
(VC and ground will become short-circuited.)
6
When checking the waveform, the check can be performed
without soldering by using the tool for checking waveform of
BD board.
(Refer to the Service note (page 6).)
7) Use the tool disc that is free from finger print and dust as they
can affect result of adjustment.
Note: Laser power meter
When the laser power check and adjustment of the electrical
adjustment are performed, using the new MD laser power meter
8010S (J-2501-145-A) instead of the former laser power meter is
recommended.
The procedure of installing the laser meter sensor to the objective
lens of pickup is greatly simplified.
1. Initial setting of
adjustment value
2. Recording IOP
information
(the value that is
written in pick-up)
3. Temperature
compensation offset
adjustment
4. Laser power
adjustment
5. Traverse adjustment
6. Focus bias adjustment
7. Error rate adjustment
8. Auto gain output
level adjustment
Optical
pick-up
a
a
×
a
a
a
a
a
BD board
D101
×
×
a
×
×
×
×
×
IC171
a
a
a
a
a
a
a
a
IC101,
IC121
a
×
×
a
a
a
a
a
IC192
×
×
×
a
×
×
×
×
27
5-5. Creating Continuos Recorded Disc
• This disc is used in focus bias adjustment and error rate check.
The following describes how to create a continuos recording disc.
1. Load a disc (blank disc) commercially available.
the disc is loaded by pushing the tray.
2. Rotate the  lAMSL  knob and display “CREC MODE”
(C31).
3. Press the  YES  button to display “CMEC MID”.
“CREC (0300)” is displayed for a moment and recording starts.
4. Complete recording within 5 minutes.
5. Press the  MENU/NO  button to stop recording.
6. Press the A button to eject the disc.
The above has been how to create a continuos recording data for
the focus bias adjustment and error rate check.
Note:
• Be careful not to apply vibration during continuos recording.
5-6. Check before Repairing
This check aims at locating the approximate position of cause of
trouble before starting to replace parts using specifications.
For detailed information, refer to [Checks before Part Replacement
and Adjustment] of Service note (page 9).
5-6-1. Temperature Compensation Offset Check
Before adjustment, set the internal temperature and the ambient
temperature are between 22 and 28 
°
C.
Checking procedure:
1. Rotate the  lAMSL  knob to display “TEMP CHECK”
(C01).
2. Press the  YES  button.
3. It is OK when “T=@@(##)[OK” appears. It is NG when
“T=@@(##)[NG” appears. (@@ is the current value. ## is the
value that is written in the non-volatile memory.)
5-6-2. Laser Power Check
Before check:
• Refer to Section 1 “Service note” How to open the disc tray when
power switch is turned off, and laser power check.
• Check the IOP value of optical pick-up. (Refer to Section 5-8
“Recording and displaying IOP information”.)
Connection:
Checking procedure:
1. Insert the laser power meter from the disc inlet and set it on the
objective lens of the optical pick-up. (When it cannot be set
properly, press the  m  button and  M  button to move the
optical pick-up.)
Connect the digital voltmeter to CN110 5-pin (I+3V) and the
CN110 4-pin (IOP).
2. Rotate the  lAMSL  knob to display “LDPWR CHECK”
(C02).
3. Press the  YES  button once to display “LD 0.9mW $       ”.
Confirm that the reading of the laser power meter is 0.84 to
0.92 mW.
4. Press the  YES  button once again to display “LD 7.0mW $       ”.
Confirm that the readings of the laser power meter and digital
bolt meter satisfy the specified value.
Specification:
Laser power meter reading: 7.0 +/- 0.2 mW
Digital bolt meter reading: Optical pick-up displayed value +/- 10 %
5. Press the  MENU/NO  button to display “LDPWR CHECK”
and stop laser emission.
(The  MENU/NO  button is effective at all times to stop the
laser emission.)
Note 1
After step 4, the display of “LD 0.7mW$       ” “LD
6.2mW$      ”,  “LD WPcorrection $      ” is switched
every time when pressing the  YES  button. Operation
is not necessary for these displays.
Laser power meter
Optical pick-up
objective lens
Digital voltmeter
CN110 
5
-pin (I+3V)
 CN110 
4
-pin (IOP)
BD board
KMS
260B
24391
H0528
(For the checking procedure of
this value, refer to Section 5-8
 “Recording and displaying IOP information”.)
IOP = 52.8 mA in this case
IOP (mA) = digital bolt meter reading (mV)/1 (W)
 (Optical pick-up label)
28
5-6-3. Traverse Check
Note 1 : If the recorded disc is used for this adjustment, the
  data is deleted.
Note 2 : If the traverse waveform is not clear, connect the
  oscilloscope as shown below so that it can be seen more
  clearly.
Connection:
Checking procedure:
1. Connect the oscilloscope to the CN110 3-pin (TEO) and the
CN110 1-pin (VC) of the BD board.
2. Load a recordable disc (any available on the market). (Refer to
Note 1.)
The disc is loaded by pushing the tray.
3. Press the  M  button to move the optical pick-up outside the
pit.
4. Rotate the  lAMSL  knob to display “EF MO CHECK”
(C03).
5. Press the  YES  button to display “EFB =       MO-R”.
(Laser power READ power, focus servo ON, tracking servo OFF,
and spindle (S) servo ON are set)
6. Observe the waveform of the oscilloscope and confirm it is
within the specified value. Do not rotate the  lAMSL
knob at that time.
(Read power traverse check)
7. Press the  YES  button to display “EFB =        MO-W”.
Oscilloscope (DC range)
 CN110 
3
-pin (TEO)
 CN110 
1
-pin (VC)
BD board
330k
10pF
Oscilloscope (DC range)
CN110 
3
-pin (TEO)
 CN110 
1
-pin (VC)
BD board
V : 0.5V/div  
H : 10ms/div
Specification: Offset value 10% or less
Offset value % =   
AB
   × 
100
(Traverse Waveform)
VC
 2(A+B)
A
B
8. Observe the waveform of the oscilloscope and confirm it that is
within the specified value. Do not rotate the  lAMSL
knob at this time.
(Write power traverse check)
9. Press the   YES  button to display “EFB =      MO-P”. The
optical pick-up moves to the internal circumference of the pit
area automatically and servo is imposed.
10. Observe the waveform of the oscilloscope and confirm that it is
within the specified value. Do not rotate the  lAMSL
knob at this time.
11. Press the   YES  button to display “EF MO CHECK”. The disc
stops rotating automatically.
12. Press the  A button to eject the disc.
13. Load the check disc (MD) TDYS-1.
14. Rotate the  lAMSL  knob to display “EF CD CHECK”
(04).
15. Press the  YES  button to display “EFB =        CD”. The servo is
imposed automatically.
16. Observe the waveform of the oscilloscope and confirm that it is
within the specified value. Do not rotate the  lAMSL
knob at this time.
17. Press the  YES  button to display “EF CD CHECK”.
18. Press the  A  button to eject the check disc (MD) TDYS-1.
Specification: Offset value 10% or less
Offset value % =   
AB
   × 
100
(Traverse Waveform)
VC
 2(A+B)
A
B
Specification: Offset value 10% or less
Offset value % =   
AB
   × 
100
(Traverse Waveform)
VC
 2(A+B)
A
B
Specification: Offset value 10% or less
Offset value % =   
AB
   × 
100
(Traverse Waveform)
VC
 2(A+B)
A
B
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