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Model
XV-Z3000
Pages
120
Size
25.15 MB
Type
PDF
Document
Service Manual
Brand
Device
Projector / Complete Service Manual
File
xv-z3000.pdf
Date

Sharp XV-Z3000 Service Manual ▷ View online

17
XV-Z3000
DT-500
5. Removing the optical mechanism unit and front RC receiver PWB
5-1. Remove 4 optical mechanism unit fixing screws to detach the optical mechanism unit.
5-2. Remove the RC PWB unit.
6. Removing the photosensor PWB unit, blower fan, DMD PWB, and DMD
6-1. Remove 1 photosensor PWB fixing screw to detach the photosensor PWB.
6-2. Remove 2 blower fan fixing screws to detach the blower fan.
6-3. Remove 4 DMD heatsink fixing screws to detach the DMD PWB unit and the DMD.
5-1
5-2
RC PWB Unit
Optical Mechanism Unit
6-1
6-2
6-3
Optical Mechanism Unit
Photosensor PWB Unit
DMD
DMD heatsink
DMD spring
Backer plate
DMD PWB Unit
DMD socket
Blower fan
18
XV-Z3000
DT-500
RESETTING THE TOTAL LAMP TIMER
● Resetting the total lamp timer
When replacing the lamp, reset the total lamp timer in the procedure below.
■ The warning lights (power indicator, lamp indicator and temperature warning indicator) on the projector indicate
problems inside the projector.
■ If a problem occurs, either the temperature warning indicator or the lamp indicator will illuminate red, and the
projector will enter standby mode. After the projector has entered standby mode, follow the procedures given
below.
Lamp
■ It is recommended that the lamp (sold separately) be replaced when the remaining lamp life becomes 5% or less,
or when you notice a significant deterioration in the picture and color quality. The lamp life (percentage) can be
checked with the on-screen display.
■ Purchase a replacement lamp of type AN-100LP from your place of purchase, nearest Sharp Authorized Projector
Dealer or Service Center.
About the lamp indicator
When the remaining lamp life becomes 5% or less,   (yellow) and "Change The Lamp" will be
displayed on the screen. When the percentage becomes 0%, it will change to 
 (red), the lamp will
automatically turn off and then the projector will automatically enter standby mode. At this time, the
lamp indicator will illuminate in red.
If you try to turn on the projector a fourth time without replacing the lamp, the projector will
not turn on.
About the temperature warning indicator
If the temperature inside the projector increases, due to blockage of the air vents, or the setting location,
"
" will illuminate in the lower left cor ner of the picture. If the temperature keeps on rising, the lamp
will turn off and the temperature warning indicator will blink, the cooling fan will run, and then the projec-
tor will enter standby mode. After "
" appears, be sure to perform the measures described on page
53.
Lamp indicator
Temperature warning indicator
Power indicator
Top View
Resetting the Lamp Timer
Reset the lamp timer after replacing the lamp.
Connect the power cord.
• Plug the power cord into the AC socket
of the projector.
Reset the lamp timer.
• While simultaneously holding down
MENU, ENTER 
and 
" on the pro-
jector, press 
STANDBY/ON on the pro-
jector.
• "LAMP 0000H" is displayed, indicating
that the lamp timer is reset.
• Make sure to reset the lamp timer only when
replacing the lamp. If you reset the lamp timer
and continue to use the same lamp, this may
cause the lamp to become damaged or ex-
plode.
1
2
Info
AC socket
ENTER button
MENU button
" button
STANDBY/ON
button
19
XV-Z3000
DT-500
• If the temperature warning indicator illuminates, and the projector enters standby mode, follow the
possible solutions above and then wait until the projector has cooled down completely before plug-
ging in the power cord and turning the power back on. (At least 10 minutes.)
• If the power is turned off for a brief moment due to power outage or some other cause while using
the projector, and the power supply recovers immediately after that, the lamp indicator will illumi-
nate in red and the lamp may not be lit. In this case, unplug the power cord from the AC outlet,
replace the power cord in the AC outlet and then turn the power on again.
• The cooling fan keeps the internal temperature of the projector constant and this function is con-
trolled automatically. The sound of the cooling fan may change during operation because the fan
speed may change and this is not a malfunction.
• Do not unplug the power cord after the projector has entered standby mode and while the cooling
fan is running. The cooling fan runs for about 90 seconds.
Maintenance indicator
Problem
The internal
temperature is
abnormally
high.
The lamp does
not illuminate.
Time to change
the lamp.
The lamp does
not illuminate.
The power
indicator blinks
in red when the
projector is on.
Cause
• Blocked air intake
• Cooling fan
breakdown
• Internal circuit
failure
• Clogged air intake
• The lamp is shut
down abnormally.
• Remaining lamp life
becomes 5% or
less.
• Burnt-out lamp
• Lamp circuit failure
• The lamp unit cover
is open.
Possible Solution
• Relocate the projector to
an area with proper
ventilation.
• Take the projector to your
nearest Sharp Authorized
Projector Dealer or Service
Center for repair.
• Disconnect the power cord
from the AC outlet, and
then connect it again.
• Carefully replace the lamp.
• Take the projector to your
nearest Sharp Authorized
Projector Dealer or Service
Center for repair.
• Please exercise care when
replacing the lamp.
• Securely install the cover.
• If the power indicator blinks
in red even when the lamp
unit cover is securely
installed, contact your
nearest Sharp Authorized
Projector Dealer or Service
Center for advice.
Abnormal
Red on
(Standby)
Red on
Red on
(Standby)
Red
blinks
Tempera-
ture
warning
indicator
Lamp
indicator
Power
indicator
Normal
Off
Green on
(Green
blinks
when the
lamp is
warming
up or
turning
off.)
Green on/
Red on
Green
blinks
(Cooling)
Info
20
XV-Z3000
DT-500
THE OPTICAL UNIT OUTLINE
Layout for proper setup of the optical components and parts (top view)
(Schematic diagram)
Item
Function
Lamp
Light source. DC high-pressure mercury lamp.
UV/IR cut filter (UV GLASS)
Filters out harmful UV and IR rays from the lamp.
Color wheel
Splits light from the light source into R, G, B and W through a color filter.
Rod (ROD INTEGRATOR)
Assures uniform light ray.
Illumination lens
Focus light from the rod on DMD.
Reflection mirror
Reflects light from the illumination lenses toward DMD.
Condencer Lens
Condenses the light from the reflection mirror to the DMD and the pupil of the
projection lens.
DMD
Turns the internal micromirror ON/OFF at the rate of color component of each dot
of the input source to reflect light.
Projection lens
Enlarges light from DMD and projects it on a screen.
DMD
Plastic Lens
Rod Integrator
Lamp
Reflection
mirror
Color wheel
Illumination lens 2
Projection lens
Illumination lens 1
UV Glass
(PLASTIC LENS)
(ILLUMINATION LENS 1, 2)
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