Sharp MX-6580N / MX-7580N (serv.man2) Handy Guide ▷ View online
SHARP
MAINTENANCE
21
MX-6580N, MX-7580N
Every
200K
Every
400K
PROCESS SECTION – COLOUR:
(Colour maintenance counter has reached the specified life).
(Colour maintenance counter has reached the specified life).
Replace Cyan, Magenta & Yellow OPC Drum: (MX-62GRSA x 3)
Replace Cyan, Magenta & Yellow Main Charge Kits (MX-751MK x 3)
x
Replace C, M, Y Developer (MX-62GVSA).
Replace C, M, Y DV toner filter kit (MX-751FK x 3).
Clean LSU Dust Proof Glass (CMYK)
Sim 24-04
Clear DRUM CTRG C, M & Y Counters.
Clear MAIN CHARGER C, M & Y Counters.
(MC CLEAN Counters C, M & Y are also cleared automatically).
Clear DRUM BLADE C, M & Y Counters (Total, Day & Rotation).
Clear MAINTENANCE [COL] Counter.
Sim 24-05
Clear DV_C, M & Y (Developer) Counters.
x
Remove ALL toner cartridges, prior to executing Sim 25-02.
x
Sim 25-02
Toner Concentration Adjustment - Select C, M, Y.
Note:
If ALL developer is replaced at the same time, select CMYK. When Sim
25-02 is executed, the Developer Counter (Sim 24-05) is also cleared
automatically.
25-02 is executed, the Developer Counter (Sim 24-05) is also cleared
automatically.
x
Sim 44-27
Clear Half Tone Process Correction.
Every
300K
Every
600K
PROCESS SECTION -MONOCHROME:
(Total / K maintenance counter has reached the specified life).
(Total / K maintenance counter has reached the specified life).
Replace Black OPC Drum (MX-62GRSA).
Replace Black Main Charge Kit (MX-751MK).
x
Replace Black Developer (MX-62GVBA).
Replace DV toner filter kit (MX-751FK).
Clean LSU Dust Proof Glass (CMYK)
Check Waste Toner Container & Replace LSU Cleaning Base (MX-700HB).
Sim 24-04
Clear DRUM CTRG K Counter.
Clear MAIN CHARGER K Counter.
(MC CLEAN K Counter is also cleared automatically)
Clear DRUM BLADE K Counters (Total, Day & Rotation).
Clear MAINTENANCE [ALL] Counter.
x
Sim 24-05
Clear DV_K (Developer) Counter.
x
Remove ALL toner cartridges, prior to executing Sim 25-02.
x
Sim 25-02
Toner Concentration Auto Adjustment - Select K.
Note:
If ALL developer is replaced at the same time, select CMYK. When Sim
25-02 is executed, the Developer Counter (Sim 24-05) is also cleared
automatically.
25-02 is executed, the Developer Counter (Sim 24-05) is also cleared
automatically.
MAINTENANCE
SHARP
22
IMAGE QUALITY ADJUSTMENTS (After Replacement Described Above):
Sim 44-02
Image Density & Registration Sensor Adjustment.
Sim 44-06
Process Control execution.
Sim 44-26
Half tone process control execution.
Sim 50-22
Drum Position & Registration Adjustment - select ALL.
Sim 61-13
Clear laser F/R density correction data.
Sim 61-11
Laser F/R density variation correction execution.
Sim 46-74
Automatic Colour Balance Adjustment (Copy & Printer).
Sim 46-01
Adjust Copy Exposure Density (Colour).
Sim 46-02
Adjust Copy Exposure Density (B/W).
Every
300K
Every
600K
PROCESS SECTION:
In addition to Total / K schedule (and/or colour schedule when indicated):-
In addition to Total / K schedule (and/or colour schedule when indicated):-
Replace PTC unit (MX-620CU):-
•
PTC Charger Wire
•
PTC Cleaner
•
PTC Cleaner B
Replace Ozone Filter Kit (MX-751FL):-
•
Ozone Filters
•
Toner Filters
•
UFP/Deodorant Filters
•
VOC Filters
Sim 24-04
Clear OZONE/TONER FILTER Counters (Total & Day).
Sim 24-04
Clear PTC Counters (Total, Day & Rotation).
Clear PTC CLEAN Counter.
REAR FRAME SECTION:
Check Process Unit Main Drive Units (BK, C, M & Y) –
apply grease to drive gears
[UKOG-0307FCZZ].
SCANNER SECTION:
Clean Platen Glass, Mirrors, CCD, and white reference plate.
Clean RSPF Scanning Glass.
PAPER FEED & TRANSPORT SECTION:
Replace Paper Dust Removal Unit (MX-620PD)
Check/Clean ALL Paper Path Sensors (including Duplex unit).
Check/Clean ALL PF Transport Rollers.
Check/Clean BYPASS TRAY PF Rollers (check tray counter using Sim 22-09).
Replace every 100k or after 1 year.
Replace every 100k or after 1 year.
Check/Clean ALL TRAY PF Rollers (check tray counter using Sim 22-09).
Replace every 200k (individual tray) or after 1 year.
Replace every 200k (individual tray) or after 1 year.
Sim 24-04
Clear PS PAPER Counters (Total & Day).
Sim 24-02
Clear Individual Tray Counter (only after PF roller replacement)
SHARP
MAINTENANCE
23
Every
300K
Every
600K
DSPF – DOCUMENT FEEDER:
Check/Clean SPF Pick-Up, Paper Feed & Separation Rollers (check SPF counter using
Sim 22-08) – replace every 100k or after 1 year.
Sim 22-08) – replace every 100k or after 1 year.
Check/Clean SPF Paper Feed Torque Limiter – replace every 800k.
Check/Clean ALL Transport Rollers.
Check/Clean Second Scan Section Scanning Glass.
Check/Clean Lamp Section & Reflector.
TRANSFER SECTION:
Replace Primary (Image) Transfer Belt Kit (MX-620B1):-
•
Primary Transfer Belt
•
Transfer Belt Separation Pawl
Replace Primary Transfer Cleaning Blade (MX-751TL)
Replace Primary Transfer Cleaning Roller (MX-751C1).
Apply Yellow Toner [CKOG-0345DS51] to Primary Transfer Belt
Replace Secondary Transfer Belt (MX-620B2)
Replace Secondary Transfer Blade (MX-620TG)
Clean ID & Registration Sensors.
Sim 24-04
Clear TC1 BELT Counters (Total, Day & Rotation).
Clear TRANS BLADE Counters (Total, Day & Rotation).
Clear TC2 BELT Counters (Total, Day & Rotation).
Clear TC2 TRANS BLADE Counters (Total, Day & Rotation).
Sim 50-22
Drum Position & Registration Adjustment - select ALL.
Every
300K
Every
600K
FUSING SECTION:
Replace Fusing Belt Kit (MX-751FB):-
•
Fusing Belt
•
Meandering Restraint Collar x 2
•
Wave Washer x 2
Replace Fusing Roller Kit (MX-751HK):-
•
Fusing Roller
•
Fusing Roller Bearing x 2
•
Heat Roller
•
Heat Roller Bearing x 2
•
Insulation Bush x 2
Replace Pressure Roller Kit (MX-750LH):-
•
Pressure Roller
•
Pressure Roller Gear
•
Pressure Roller Bearing x 2
•
Lower Separation Pawl x 5
•
Lower Separation Pawl Spring x 5
•
24T Gear
MAINTENANCE
SHARP
24
Every
300K
Every
600K
FUSING SECTION (Cont’d):
Replace Web Cleaning Kit (MX-620WB):-
•
Web Roller
•
Web Guide Shaft
•
Web Pressure Roller
•
Web Pressure Roller Bearing x 2
Apply UKOG-0235FCZZ grease to the shaft section of the Pressure Roller.
Check/Clean both Upper and Lower Thermistors.
Sim 24-04
Clear FUSING BELT Counters (Total, Day & Rotation).
Clear FUSING ROLLER Counters (Total, Day & Rotation).
Clear PRESS ROLLER Counters (Total, Day & Rotation).
Clear SEPARATE PAWL Counters (Total, Day & Rotation).
Clear SEPARATE PLATE Counters (Total, Day & Rotation).
Clear FUSING WEB (L) Counters (Total, Day & Rotation).
SCANNER SECTION:
Clean Platen Glass, Mirrors, CCD, and white reference plate.
Clean DSPF Scanning Glass.
PAPER FEED & TRANSPORT SECTION:
Replace Paper Dust Removal Unit (MX-620PD)
Check/Clean ALL Paper Path Sensors (including Duplex unit).
Check/Clean ALL PF Transport Rollers.
Check/Clean BYPASS TRAY PF Rollers (check tray counter using Sim 22-09).
Replace every 100k or after 1 year.
Replace every 100k or after 1 year.
Check/Clean ALL TRAY PF Rollers (check tray counter using Sim 22-09).
Replace every 200k (individual tray) or after 1 year.
Replace every 200k (individual tray) or after 1 year.
Sim 24-04
Clear PS Paper Counters
Sim 24-02
Clear Individual Tray Counter (only after PF roller replacement)
Every
300K
Every
600K
Every
1000K
MX-MF11 BYPASS TRAY FOR LCT
Check/Clean Manual Feed Rollers - Replace when Manual Feed counter reaches
200k:-
200k:-
[0PQAF030080// x 1, 0PQAF031081// x 1, 0PQAF032080// x 1]
MX-CF11 INSERTER
Check/Clean Inserter Pick Up Roller, Separation Roller & Feed Belt - Replace when
Individual Inserter Feed (Tray1 & Tray 2) counters reach 60k :-
Individual Inserter Feed (Tray1 & Tray 2) counters reach 60k :-
[0PQB4772225// x 1, 0PQA8061295A/ x1, 0PQA8592241// x 1]
Clean Drive & Follower Rollers
MX-FD10 FOLDING UNIT
Clean slowdown timing sensor reflection mirror
Clean release timing sensor reflection mirror
Clean upper stopper paper sensor reflection mirror
Clean fold position sensor reflection mirror
Check/Clean all Transport Rollers & Paper Guides
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