Sharp MX-4110N / MX-4111N / MX-4112N / MX-4110FN / MX-4111FN / MX-5110N / MX-5111N / MX-5112N / MX-5110FN / MX-5111FN (serv.man7) Handy Guide ▷ View online
Maintenance
17
Document Solutions After Sales Service
Maintenance Indications:
DK
Black Drum (Counter) has reached
the specified life.
Replace Black Drum
Process
Section
(Drum)
DC
Cyan Drum (Counter) has reached
the specified life.
Replace Cyan Drum
DM
Magenta Drum (Counter) has reached
the specified life.
Replace Magenta
Drum.
DY
Yellow Drum (Counter) has reached
the specified life.
Replace Yellow Drum.
VK
Black Developer (Counter) has reached
the specified life.
Replace Black
Developer.
Process
Section
(Developer)
VC
Cyan Developer (Counter) has reached
the specified life.
Replace Colour
Developer Kit.
VM
Magenta Developer (Counter) has reached the
specified life.
VY
Yellow Developer (Counter) has reached
the specified life.
FK1
Fuser Belt Print Counter has reached the
specified limit.
Replace the Fuser Belt
Kit.
Fuser Section
FK2
Fuser Pressure Roller Counters have reached the
specified limit
Replace the Pressure
Roller Kit
FK3
Fuser Web Counters have reached the specified
limit
Replace the Web Kit
TK1
Primary Transfer Unit Counter has reached the
specified limit.
Replace the Primary
Transfer Belt and/or
Rollers.
Transfer
Section
TK2
Secondary Transfer Unit Counter has reached
the specified limit.
Replace the Secondary
Transfer Belt and
Roller.
TA
Maintenance [All] Counter has reached specified limit
CA
Maintenance [Colour] Counter has reached specified limit
AA
Maintenance [All] & [Colour] Counters have reached the specified limits
Starting Powder:
The following starting powder should be applied to the relevant consumable item during maintenance:-
OPC Drum
Primary Transfer Belt
UKOG-0312FCZZ
[Stearic Acid]
UKOG-0123FCZZ
[Kynar Powder]
Do not apply Stearic Acid (UKOG-0312FCZZ), Strontium Titanium (UKOG-0316FCZZ) or Titanium
Hydroxide (UKOG-0322FCZZ) starting powder to the Primary Transfer Belt.
Maintenance
18
Document Solutions After Sales Service
Maintenance Schedule
Description
Colour Consumables (Cyan, Magenta & Yellow):
(only when the colour maintenance counter
has reached the specified life).
Replace Cyan, Magenta & Yellow Drum Units (MX-51GUSA x 3) or
• OPC Drum (MX-51GRSA x 3)
•
Drum Blade & MC Unit (MX-510MK x 3)
Replace C, M, Y Developer (MX-51GVSA).
Sim 24-04 Clear C, M, Y (Colour) Drum CTRG Counters.
Sim 24-04 Clear C, M, Y (Colour) Main Charge Counters.
Sim 24-04 Clear C, M, Y (Colour) Drum Blade Counters.
Sim 24-02 Clear maintenance Colour Counter
Sim 25-02 Toner Concentration Auto Adjustment - Select C, M, Y.
Notes: If ALL developer has been replaced at the same time, select CMYK.
Sim 24-04 Clear C, M, Y (Colour) Drum CTRG Counters.
Sim 24-04 Clear C, M, Y (Colour) Main Charge Counters.
Sim 24-04 Clear C, M, Y (Colour) Drum Blade Counters.
Sim 24-02 Clear maintenance Colour Counter
Sim 25-02 Toner Concentration Auto Adjustment - Select C, M, Y.
Notes: If ALL developer has been replaced at the same time, select CMYK.
When Sim 25-02 is executed, the developer counter (Sim24-05) is also automatically
cleared.
cleared.
Ensure all toner cartridges are removed prior to running Sim 25-02
Sim 44-27 Clear Half Tone Process Correction.
Black Consumables:
(only when the Black maintenance counter has reached the specified life).
Replace Black Developer (MX-51GVBA).
Replace Black Drum Unit (MX-51GUSA) or
Replace Black Drum Unit (MX-51GUSA) or
• OPC Drum (MX-51GRSA).
• MC Unit & Drum Blade (MX-510MK).
• MC Unit & Drum Blade (MX-510MK).
Sim 24-04 Clear K (Black) Drum CTRG Counters.
Sim 24-04 Clear K (Black) Main Charge Counters.
Sim 24-04 Clear K (Black) Drum Blade Counters.
Sim 24-04 Clear Maintenance All Counter.
Sim 25-02 Toner Concentration Auto Adjustment - Select K.
Notes: If ALL developer has been replaced at the same time, select CMYK.
Sim 24-04 Clear K (Black) Main Charge Counters.
Sim 24-04 Clear K (Black) Drum Blade Counters.
Sim 24-04 Clear Maintenance All Counter.
Sim 25-02 Toner Concentration Auto Adjustment - Select K.
Notes: If ALL developer has been replaced at the same time, select CMYK.
When Sim 25-02 is executed, the developer counter (Sim24-05) is also automatically
cleared.
cleared.
Ensure all toner cartridges are removed prior to running Sim 25-02
Image Quality Adjustment
Sim 44-13 Colour ID Sensor Calibration
Sim 44-02 Black ID Sensor Calibration
Sim 50-22 Image Skew and Colour Registration Adjustment
Sim 44-06 Process control execution
Sim 44-26 Half Tone Process Control
Sim 46-74 Automatic Colour Calibration (copy and print)
150K
Maintenance Schedule A
In addition to Black Consumable Schedule
Check waste Toner Container (MX-510HB
Replace Ozone Filter Kit (MX-C31FL)
Sim 24-04 Clear Ozone Filter Counter
Check/Clean/Replace PF Rollers (check tray counter using Sim 22-09).
Replace Paper Dust Removal Unit (MX-310PD)
Sim 24-04 Clear PS Paper Counter
Replace Ozone Filter Kit (MX-C31FL)
Sim 24-04 Clear Ozone Filter Counter
Check/Clean/Replace PF Rollers (check tray counter using Sim 22-09).
Replace Paper Dust Removal Unit (MX-310PD)
Sim 24-04 Clear PS Paper Counter
Maintenance
19
Document Solutions After Sales Service
General:
Check/Clean all Paper Path Sensors (Including Duplex Unit)
Clean all Optics, CCD and White reference Plate
Clean all RSPF/DSPF Sensors
Check/Clean all Paper Path Sensors (Including Duplex Unit)
Clean all Optics, CCD and White reference Plate
Clean all RSPF/DSPF Sensors
200K
Maintenance Schedule B
Replace Fuser Belt Kit (MX-510FB)
Replace Fuser Pressure Roller Kit (MX-510LH)
Replace Web Cleaning Kit (MX-510WB)
Check and Clean Upper and Lower Thermistors (Replace if Necessary)
Clean and Check Fuser separator Pawls
Sim 24-04
Replace Fuser Belt Kit (MX-510FB)
Replace Fuser Pressure Roller Kit (MX-510LH)
Replace Web Cleaning Kit (MX-510WB)
Check and Clean Upper and Lower Thermistors (Replace if Necessary)
Clean and Check Fuser separator Pawls
Sim 24-04
Clear Fuser Belt Counter
Clear Separation Clean Roller
Clear Fusing Roller Counter
Clear Pressure Roller Counter
Clear Fuser Web Counter
Clear Separation Clean Roller
Clear Fusing Roller Counter
Clear Pressure Roller Counter
Clear Fuser Web Counter
Perform the following, only when replacing the following fuser parts available via service parts:-
Replace Fusing Separation Pawl lower (PTME-0313FCZZ x 4)
Sim 24-04
Replace Fusing Separation Pawl lower (PTME-0313FCZZ x 4)
Sim 24-04
Clear Separation Pawl counter
Replace Fuser Separation Plate Upper (CPLTM8010FC03)
Sim 24-04
Sim 24-04
Clear Separation Plate Upper
300K
Maintenance Schedule C
In addition to maintenance schedule A, perform the following
Replace PTC Unit (MX-230CU)
Sim 24-04
Clear PTC Counter
Replace Primary Image Transfer Belt Kit (MX-510B1)
Replace Primary Transfer Cleaning Blade Kit (MX-510TL)
Replace Secondary Transfer Belt Kit (MX-310B2)
Clean ID/Registration Sensors.
Sim 24-04
Replace Secondary Transfer Belt Kit (MX-310B2)
Clean ID/Registration Sensors.
Sim 24-04
Clear TC1 Belt Counter
Clear Transfer Blade Counter
Clear TC2 Belt Counter
Clear TC2 Belt Counter
Parts Compatibility
20
Document Solutions After Sales Service
PWB (200V Series):
MX4112N
MX5112N
MFP Control PWB (ICU)
CPLTM8164DS52
CPLTM8164DS54
SD Memory Card (4GB)
VHi0MFP00003C
HDD
DUNT-8468FCPZ
Mother Board
CPWBX1968FCE1
Scanner Control PWB
CPWBX1972DS53
PCU PWB
CPWBX1969FCE1
CPWBX1969FCE2
DC Power Supply
RDENC0111FCPZ
RDENC0142FCPZ
AC PWB
CPWBF1977FCE1
Driver (Main) PWB
CPWBF1814FCE2
CPWBF1814FCE4
Driver (Sub) PWB
CPWBF1814FCE3
CPWBN1855FCE1
HVU (Main Charge)
RDENU0139FCPZ
RDENU0140FCPZ
HVU (Primary Transfer)
RDENU0137FCPZ
HVU (Secondary Transfer)
RDENU0138FCPZ
Heater Lamp PWB
CPWBN1985FCE1
Optical Section:
CCD
CPLTM7621DS59
LED PWB
CPWBX1966FCE1
LED Driver PWB
CPWBN1964FCE2
Process Section:
DV Unit - Black
DUNT-8598DSZZ
DV Unit - Cyan
DUNT-8598DS11
DV Unit - Magenta
DUNT-8598DS12
DV Unit - Yellow
DUNT-8598DS13
Main Charge Unit
CHLDZ1955DS53
LSU
DUNT-8595DSZZ
LSU Control PWB
CPWBX1971DS51
Polygon Motor
RMOTP1022FCPZ
Main Drive Unit
DUNT-8192DS12
DUNT-8192DS13
Paper feed:
Pick Up Roller (Cassette)
NROLR1467FCZ2
P/Feed Roller (All)
NROLR1466FCZ1
Separator Roller (All)
NROLR1466FCZ1
Pick Up Roller (Bypass)
NROLR1467FCZ2
Fuser:
Heater Lamp Main U
RLMPU0817FCPZ
Lower Heater Lamp
RLMPU0817FCPZ
Non-contact Thermistor U
RDTCT0235FCZZ
Contact Thermistor U
RDTCT0223FCZZ
Thermostat U
RTHM-0052FCZZ
Contact Thermistor L
RDTCT0224FCZZ
Thermostat L
RDHM-0045FCZZ
Fuser Unit (200v)
DUNTW8600DS12
DUNTW8600DS15
Document feeder:
RSPF
DSPF
Paper Feed Roller
NROLR1541FCZZ
NROLR1562FCZZ
Pick Up Roller
NROLR1542FCZZ
NROLR1693FCZ2
Separation Roller
NROLR1541FCZZ
NROLR1796FCZZ
SPF Driver PWB
CPWBN1981FCE1
CPWBX1973DS51
Special Tools:
ID Calibration Jig
UKOG-0318FCZZ
LCD Protection Sheet
DUNT-8706FC11
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